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Jackson
AJ-44 technical manual Section Installation & Operation Instructions
Models:
AJ-44
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37
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Troubleshooting
Specs
Operating Characteristics
Install
Conveyor Switch Chart
Warranty
Dimension
Maintenance
60 HZ 3 PHASE 3 WIRE
Common Problems
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SECTION 2:
INSTALLATION & OPERATION
INSTRUCTIONS
29
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Contents
FOR JACKSON MODELS
INSTALLATION/OPERATION TECHNICAL MANUAL
AJ-66CE
AJ-66CEL
ONE YEAR LIMITED PARTS & LABOR WARRANTY
MANUFACTURERS WARRANTY
STOP PARE ARRET
FAILURE TO DO SO WILL VOID THE WARRANTY
CALL 1-888-800-5672 TO REGISTER THIS PRODUCT
S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT
MADE
REVISION
APPLICABLE
DETAILS
Model Serial No Installation Date Service Rep. Name Phone No
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL
AJ-44CSL
SPECIFICATION INFORMATION
TABLE OF CONTENTS
INSTALLATION & OPERATION INSTRUCTIONS
III. PREVENTATIVE MAINTENANCE
PARTS
TABLE OF CONTENTS
PARTS SECTION
SIDE LOADER SECTION
ELECTRICAL SCHEMATICS
TABLE OF CONTENTS
ELECTRICAL SCHEMATICS
MAINTENANCE & REPAIR CENTERS
SECTION SPECIFICATION INFORMATION
OPERATING CHARACTERISTICS
SECTION 1 SPECIFICATION INFORMATION
MOTOR ELECTRICAL CHARACTERISTICS
tion than what is displayed here. Always verify with your
AJ-66CE/CEL MODELS
AJ-44CE/CEL MODELS
AJ-44CGP MODELS
AJ-66CGP MODELS
AJ-80CS/CSL MODELS
AJ-80CE/CEL MODELS
D226 STEAM BOOSTER
SECTION 1 SPECIFICATION INFORMATION
Left Side
Left to Right
Front View
SECTION 1 SPECIFICATION INFORMATION AJ-44 ELECTRIC - LEFT TO RIGHT
SPECIFICATION INFORMATION ELECTRIC - RIGHT TO LEFT
Right to Left
Left Side
Front View
Left to Right
Right Side
Front View
Left Side
INFORMATION
SECTION 1 SPECIFICATION
Right to Left
Left Side
Recommended Table Fabrication
Left to Right
SECTION 1 SPECIFICATION
INFORMATION
Right to Left
SECTION 1 SPECIFICATION INFORMATION AJ-44 STEAM - RIGHT TO LEFT
Left Side
Front View
Drive
Recommended Table Fabrication
Unit
Left Side
SECTION 1 SPECIFICATION INFORMATION AJ-66 ELECTRIC - RIGHT TO LEFT
Right to Left
Recommended Table Fabrication
Drive
Left to Right
SECTION 1 SPECIFICATION INFORMATION AJ-66 GAS - LEFT TO RIGHT
Recommended Table Fabrication
Left Side
SECTION 1 SPECIFICATION
Left to Right
INFORMATION
Recommended Table Fabrication
Left to Right
SECTION 1 SPECIFICATION
INFORMATION
Recommended Table Fabrication
SECTION 1 SPECIFICATION INFORMATION AJ-66 STEAM - RIGHT TO LEFT
Right to Left
Recommended Table Fabrication
Left Side
Recommended Table Fabrication
Left to Right
Drive
Unit
Right to Left
SECTION 1 SPECIFICATION INFORMATION AJ-80 ELECTRIC - RIGHT TO LEFT
Recommended Table Fabrication
Left Side
SECTION 1 SPECIFICATION INFORMATION AJ-80 GAS - LEFT TO RIGHT
Left to Right
Recommended Table Fabrication
Left Side
SECTION 1 SPECIFICATION
Right to Left
INFORMATION
Recommended Table Fabrication
Left to Right
SECTION 1 SPECIFICATION
INFORMATION
AJ-80 STEAM - LEFT TO
SECTION 1 SPECIFICATION INFORMATION AJ-80 STEAM - RIGHT TO LEFT
Right to Left
Left Side
CONVEYOR
SECTION “A-A”
DISHMACHINE
SECTION 1 SPECIFICATION INFORMATION
SIDE LOADER RIGHT TO LEFT DIMENSIONS
SECTION 1 SPECIFICATION INFORMATION
SECTION “A-A”
CONVEYOR
30” SIDE LOADER DIMENSIONS
23” SIDE LOADER DIMENSIONS
SECTION 1 SPECIFICATION INFORMATION
SIDE LOADER INSTALLED DIMENSIONS
D226 STEAM BOOSTER DIMENSIONS
SECTION 1 SPECIFICATION INFORMATION
D226 STEAM BOOSTER PLUMBING LINE DRAWINGS
SECTION 1 SPECIFICATION INFORMATION
Tank Machine
Steam Booster Piping - Double Tank Machine
INLET
OUTLET
SIDE VIEW
REAR VIEW
SECTION INSTALLATION & OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS CONTINUED
SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS CONTINUED
SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS
For more information concerning detergent concerns, please refer to
DELIMING OPERATIONS
SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS
TOOLS REQUIRED
PREPARATION
TIME REQUIRED
IMPORTANT NOTES
CHANGING THE AJ-44CE/CS DIRECTION OF TRAVEL CONTINUED
SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS
CHANGING THE AJ-44CE/CS DIRECTION OF TRAVEL CONTINUED
SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS
Removing the bracket nut
CHANGING THE AJ-44CE/CS DIRECTION OF TRAVEL CONTINUED
SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS
15. Remove the front and rear rinse pan locator brackets
CHANGING THE AJ-44CE/CS DIRECTION OF TRAVEL CONTINUED
SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS
Removing the hole cover weldment
Unit
AFTER MAINTENANCE ACTIONS
Direction
SPECIAL PARTS
Manual 7610-001 Revised N/A
SIDE LOADER INSTALLATION & OPERATION INSTRUCTIONS
SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS
D226 STEAM BOOSTER INSTALLATION & OPERATION INSTRUCTIONS
SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS
CONCEALED DAMAGE OR MISSING PARTS
IMPORTANT FOR YOUR PROTECTION, PLEASE READ AND OBSERVE THE FOLLOWING
D226 STEAM BOOSTER INSTALLATION & OPERATION INSTRUCTIONS CONTINUED
SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS
SHUTDOWN FOR SERVICE ONLY
ELECTRICAL
GAS CONVEYOR HOSE INSTALLATION
SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS
SECTION
INSTALLATION/OPERATIONINSTRUCTIONS
TYPICAL RECIRCULATING WATER HOOK-UP FOR ALL GAS HEATED CONVEYORS
CONVEYOR HOSE INSTALLATION CONTINUED
DISHMACHINE OPERATING INSTRUCTIONS
SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS
DISHMACHINE OPERATION INSTRUCTIONS CONTINUED
SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS
DRIVE MECHANISM MAXIMUM SPEED ADJUSTMENT
SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS
60 HZ 3 PHASE 3 WIRE
CHANGING DUAL SANITIZATION MODE
CHANGING DUAL SANITIZATION MODE CONTINUED
SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS
THIS MACHINE IS
THIS MACHINE IS
DETERGENT CONTROL
SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS
STRIKER PLATE LIMIT SWITCH INSTALLATION INSTRUCTIONS
SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS
Installation Instructions
Ø0.75 Ø0.25
SECTION PREVENTATIVE MAINTENANCE
PREVENTATIVE MAINTENANCE
SECTION 3 PREVENTATIVE MAINTENANCE
D226 MAINTENANCE
SECTION 3 PREVENTATIVE MAINTENANCE
acceptable temperature prior to performing any maintenance
MAINTENANCE OF THE WATER PRESSURE REGULATOR
LUBRICATION CHART FOR DRIVE GEAR
SECTION 3 PREVENTATIVE MAINTENANCE
DRIVE MOTOR GEAR REDUCER PREVENTATIVE MAINTENANCE
SECTION 3 PREVENTATIVE MAINTENANCE
SECTION TROUBLESHOOTING SECTION
COMMON PROBLEMS
SECTION 4 TROUBLESHOOTING
Problem Machine fills, but fill is weak
Problem Low wash tank temperature
COMMON PROBLEMS Problem Pawl bar does not move
SECTION 4 TROUBLESHOOTING
Problem Racks go through the machine, but results are poor
Problem Spotting of silverware, glasses and dishes
D226 COMMON PROBLEMS
SECTION 4 TROUBLESHOOTING
Problem Power light does not illuminate
Problem Water pressure is too low
