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Table of Contents
General Specifications........................................................................................................................................ 4
Specifications..................................................................................................................................................... 4
Machinery General Safety Warnings .................................................................................................................. 5
Operating Precautions........................................................................................................................................ 5
Safety Instructions on Sawing Systems .............................................................................................................6
General Electrical Cautions................................................................................................................................ 6
Introduction...................................................................................................................................................... 7
Operating Instructions..................................................................................................................................... 7
Controls .............................................................................................................................................................7
Setting Blade Speed...........................................................................................................................................7
Raising/Lowering the Saw Head ......................................................................................................................... 8
Controlling the Cut: Hydraulic Feed Control....................................................................................................... 8
Evaluating Cutting Efficiency .............................................................................................................................. 8
Blade Selection.................................................................................................................................................. 8
Blade Break-in Procedures................................................................................................................................. 9
Work Setup ......................................................................................................................................................9
Securing the Workpiece for Square Cuts............................................................................................................ 9
Adjusting the Vise for Angle Cuts....................................................................................................................... 9
Installation and Adjustment of Work Stop......................................................................................................... 10
Starting the Saw............................................................................................................................................... 10
Coolant Flow .................................................................................................................................................... 11
Coolant Mixture and Quantity........................................................................................................................... 11
Adjustments.................................................................................................................................................... 11
Blade Tracking Adjustment............................................................................................................................... 11
Factory or Field Procedure............................................................................................................................... 11
Blade Guide Bearing Adjustment...................................................................................................................... 12
Test Cutting to Verify Adjustment Accuracy...................................................................................................... 13
Adjustment of the Limit Switch......................................................................................................................... 13
Maintenance ..................................................................................................................................................13
Cleaning........................................................................................................................................................... 13
Lubrication .......................................................................................................................................................13
Changing Blades.............................................................................................................................................. 14
Changing the Drive Belt.................................................................................................................................... 14
Replacing the Drive Motor ................................................................................................................................14
Adjusting the Counterbalance Spring................................................................................................................ 14
Replacing the Drive Wheel ............................................................................................................................... 15
Replacing Idler Wheel or Idler Bearing .............................................................................................................. 15
Adjusting the Blade Guides.............................................................................................................................. 15
Replacement of Carbide Blade Guide ............................................................................................................... 15
Replacement of Guide Bearings ....................................................................................................................... 16
Replacement of Blade Edge Bearings .............................................................................................................. 16
Replacement of the Wire Brush........................................................................................................................ 16
Machine Setup............................................................................................................................................... 16
Uncrating and Spotting..................................................................................................................................... 16
Electrical.......................................................................................................................................................... 17
Wiring Diagrams .............................................................................................................................................. 17
Troubleshooting............................................................................................................................................. 19
Troubleshooting................................................................................................................................................ 19
Replacement Parts........................................................................................................................................ 20
Replacement Parts .......................................................................................................................................... 20
Parts List - Base.............................................................................................................................................. 22
Parts List - Head.............................................................................................................................................. 26