Johnson Controls TM9V MP Section Iv Gas Piping, UIM-B-0509, Downflow Filters, Gas Safety

438335-UIM-B-0509

HORIZONTAL APPLICATION

Horizontal Filters

All filters and mounting provision must be field supplied. All installa- tions must have a filter installed.

Any branch duct (rectangular or round duct) attached to the plenum must attach to the vertical plenum before the filter. The use of straps and/or supports is required to support the weight of the external filter box.

Downflow Filters

Downflow furnaces typically are installed with the filters located above the furnace, extending into the return air plenum or duct. Any branch duct (rectangular or round duct) attached to the plenum must attach to the vertical plenum above the filter height.

Filter(s) may be located in the duct system external to the furnace using an external duct filter box attached to the furnace plenum or at the end of the duct in a return filter grille(s). The use of straps and/or supports is required to support the weight of the external filter box.

SECTION IV: GAS PIPING

GAS SAFETY

An overpressure protection device, such as a pressure regulator, must be installed in the gas piping system upstream of the furnace and must act to limit the downstream pressure to the gas valve so it does not exceed 0.5 psig [14" w.c. (3.48 kPa)]. Pressures exceed- ing 0.5 psig [14” w.c. (3.48 kPa)] at the gas valve will cause damage to the gas valve, resulting in a fire or explosion or cause damage to the furnace or some of its components that will result in property damage and loss of life.

HIGH STAGE REGULATOR
ADJUSTMENT
OUTLET
PRESSURE
PORT	VENT
	PORT
INLET	OUTLET
WRENCH
BOSS
INLET
PRESSURE
PORT	LOW STAGE REGULATOR
ON OFF
SWITCH	ADJUSTMENT

FIGURE 14: Gas Valve

Plan your gas supply before determining the correct gas pipe entry. Use 90-degree service elbow(s), or short nipples and conventional 90-degree elbow(s) to enter through the cabinet access holes.

GAS PIPING INSTALLATION

Properly sized wrought iron, approved flexible or steel pipe must be used when making gas connections to the unit. If local codes allow the use of a flexible gas appliance connection, always use a new listed con- nector. Do not use a connector that has previously serviced another gas appliance.

Some utility companies or local codes require pipe sizes larger than the minimum sizes listed in these instructions and in the codes. The furnace rating plate and the instructions in this section specify the type of gas approved for this furnace - only use those approved gases. The instal- lation of a drip leg and ground union is required. Refer to Figures 15.

External Manual

Shutoff Valve

To Gas	To Gas
Supply	Supply

Drip Leg	Grounded Joint Union
	may be Installed
	Inside or Outside Unit.

FIGURE 15: Upflow/Downflow Gas Piping

Manual

Shut-off

Valve

		Drip
	Gas	Leg
	Pipe	Gas Burners
Gas		Gas Valve
Pipe

Drip
	Manual
Leg	Shut-off Valve

FIGURE 16: Horizontal Gas Piping

An accessible manual shutoff valve must be installed upstream of the furnace gas controls and within 6 feet (1.8 m) of the furnace.

The furnace must be isolated from the gas supply piping system by closing its individual external manual shutoff valve during any pressure testing of the gas supply piping system at pressures equal to or less than 0.5 psig (3.5 kPa).

The gas valve body is a very thin casting that cannot take any external pressure. Never apply a pipe wrench to the body of the gas valve when installing piping. A wrench must be placed on the octa- gon hub located on the gas inlet side of the valve. Placing a wrench to the body of the gas valve will damage the valve causing improper operation and/or the valve to leak.

Gas piping may be connected from either side of the furnace using any of the gas pipe entry knockouts on both sides of the furnace. Refer to Figures 12.

GAS ORIFICE CONVERSION FOR PROPANE (LP)

This furnace is constructed at the factory for natural gas-fired operation, but may be converted to operate on propane (LP) gas by using a factory-supplied LP conversion kit. Follow the instructions supplied with the LP kit.

HIGH ALTITUDE GAS ORIFICE CONVERSION

This furnace is constructed at the factory for natural gas-fired operation at 0 –5,000 feet (0 – 1,524 m) above sea level.

The manifold pressure must be changed in order to maintain proper and safe operation when the furnace is installed in a location where the altitude is greater than 5,000 feet (1,524 m) above sea level. Refer to Table 5 for proper manifold pressure settings.

HIGH ALTITUDE PRESSURE SWITCH CONVERSION

For installation where the altitude is less than 5,000 feet (1,524m), it is not required that the pressure switch be changed unless you are in an area subject to low pressure inversions.

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