Lincoln Electric SVM125-A service manual Troubleshooting & Repair

Models: SVM125-A

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F-7

 

 

 

 

 

F-7

 

 

TROUBLESHOOTING & REPAIR

 

 

 

 

 

TROUBLESHOOTING GUIDE

 

 

Observe Safety Guidelines

 

 

 

 

 

detailed in the beginning of this manual.

 

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

RECOMMENDED

 

 

 

(SYMPTOMS)

 

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

 

 

 

The engine starts and runs at the

 

1. Check the AC auxiliary output

1. Check for loose or faulty con-

 

 

correct speed, but there is no AC

 

circuit

breakers. Reset if

nections between the recepta-

 

 

auxiliary output voltage. The DC

 

tripped.

 

cles, the circuit breakers, the

 

 

welding generator is functioning

 

2. Check

the 115VAC and

current

transformer and

the

 

 

correctly.

 

exciter alternator

stator.

See

 

 

 

230VAC receptacles and plugs

 

 

 

 

the Wiring Diagram.

 

 

 

 

 

for loose or faulty connections.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Check

the

115VAC and

 

 

 

 

 

 

230VAC windings in the alterna-

 

 

 

 

 

 

tor stator for shorted turns or

 

 

 

 

 

 

grounds.

Check the continuity

 

 

 

 

 

 

of the windings. See the Wiring

 

 

 

 

 

 

Diagram.

 

 

 

 

 

 

 

 

 

 

The engine starts and runs normal-

 

1. Contact your local Authorized

1. Check the “flashing” diode

 

 

ly. The machine takes a long time

 

Field Service Facility.

located

on the

DC generator

 

 

to “build-up” and produce output

 

 

 

brush holder. The diode may

 

 

voltage. The AC auxiliary voltage

 

 

 

be “shorted” or installed incor-

 

 

varies when the Fine Current

 

 

 

rectly.

 

 

 

 

 

Control Rheostat is adjusted.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 216- 383-2531 or 1-800-833-9353.

CLASSIC II

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Lincoln Electric SVM125-A service manual Troubleshooting & Repair

SVM125-A specifications

The Lincoln Electric SVM125-A is a versatile and highly efficient welding machine that has gained significant recognition in the welding industry. Designed for both professionals and enthusiasts, this machine combines advanced technology with user-friendly features to deliver outstanding performance in a range of welding applications.

One of the standout features of the SVM125-A is its Inverter Technology. This cutting-edge technology allows for lightweight and compact design, making the machine highly portable. The inverter technology also provides a steady arc, which is crucial for achieving clean, high-quality welds. With a duty cycle of 125 amps at a 60% duty cycle, this welding machine can handle a variety of materials and thicknesses, from thin sheet metal to heavier structural components.

The SVM125-A supports multiple welding processes, including MIG, stick, and TIG welding. This versatility makes it an ideal choice for diverse welding tasks, whether you're working in a fabrication shop, doing repair work, or engaged in hobbyist projects. The machine features easy switch functionality, allowing users to quickly shift between welding processes without complicated setup.

Another notable characteristic is the machine's user-friendly interface. The intuitive control panel includes clear indicators and knobs that allow for easy adjustments of voltage and wire feed speed. This design is especially helpful for novice welders, providing them with the confidence to make adjustments as needed and ensuring optimal weld quality.

Safety is also a priority with the SVM125-A. The machine is equipped with thermal overload protection, which automatically shuts it down in case of overheating, preventing damage to the unit and ensuring operator safety. Additionally, the machine features a robust construction that emphasizes durability, making it suitable for demanding work environments.

Portability is enhanced through its lightweight design, and the built-in carrying handle makes it easy to transport from one job site to another. The SVM125-A is also compatible with a variety of welding accessories, further increasing its adaptability and functionality.

In conclusion, the Lincoln Electric SVM125-A stands out as a well-rounded welding machine that integrates advanced technology with user-friendly features. Its versatility in welding processes, robust design, and emphasis on safety and usability make it a valuable tool for welders at all skill levels. Whether for professional use or personal projects, the SVM125-A is a reliable choice that delivers exceptional performance and quality.