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TROUBLESHOOTING & REPAIR
GENERATOR FRAME REMOVAL
AND REPLACEMENT (continued)
FIGURE F.22 – FRAME MOUNTING DETAILS
ROPE SLING
ENGINE/GENERATOR
MOUNTING HOLES
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See Figure 22 for steps 10 - 13.
10.With the 3/4" wrench, remove the frame mounting bolts, nuts and spacers from the feet of the generator frame.
11.With the rope sling around the generator frame, carefully lift the frame and engine assembly a small distance. Slide the wood or steel block under the engine adapter plate.
12.With the 9/16" wrench, remove the nine bolts mounting the engine to the generator frame.
13.Using the rope sling and pry bars, carefully lift and "wiggle" the generator frame away from the engine and armature assembly. Be careful to support the generator frame as you remove it.
Replacement
14.Support the generator frame with the rope sling. Mount the generator frame to the engine and alternator assembly. Before removing the rope sling, be careful to sup- port the generator frame with the wood or steel block under the engine adapter plate. With the 9/16" wrench, install the nine bolts that attach the generator frame to the engine.
15.With the 3/4" wrench, install the frame mounting bolts, nuts, and spacers to the feet of the generator frame.
16.Connect leads #62 and #58 to the circuit breaker on the output terminal assembly (newer model machines).
17.Connect the five cables to the selector switch according to how you labeled them during disassembly. See the Wiring Diagram if necessary.
18.Connect the blue and brown wires at their in- line connectors.
19.Perform the replacement procedures according to each of the following:
Alternator Stator Removal and Replacement
Alternator Rotor Removal and Replacement
Before installing the machine case top and sides, be sure to replace any cable ties cut during disassembly.
