Service Manual
Models: 1.0, 1.3, and
DANGER
Hazard definitions
Please read before proceeding
NOTICE
Boiler water –
When servicing boiler –
Handling ceramic fiber materials
Boiler operation –
Maintenance
What is in this manual?
Service
Troubleshooting
Near boiler piping
1 Service
Service Manual
1 Service
The SYNC display
Service Manual
SECONDARY SMART CONTROL MODULE PRIMARY
Control inputs
Service Manual
SMART CONTROL MODULE
Service Manual
Control outputs
1 Service
SECONDARY SMART TOUCH CONTROL MODULE PRIMARY
Access modes
General Operation
Service Manual
Installer
1 Service
Sequence of operation
Service Manual
USER ACCESS
Parameter table
Service Manual
INSTALLER ACCESS
USER ACCESS
1 Service
OUTDOOR RESET
INSTALLER ACCESS
Service Manual
Viewable and changeable control parameters
Status Screen
Service Manual
1 Service
2 heat exchangers
Service Manual
Details Screen
Service Manual
1 Service
Displayed items are as follows
Service Manual
Main Screen
1 Service
Setup Screen
Service Manual
Service/Setup Parameters Screen
Service Manual
1 Service
•Maximum Service Time - Service Mode allows the installer to control the fan speed of the individual control modules for the purposes of combustion analysis
Service Manual
Set Point Parameters Screen
Service Manual
1 Service
Outdoor Reset Parameters Screen
Service Manual
•Boost Increment - If a system heat call last longer than the programmed boost time setting and there have been no Hot Water Generation calls, the control will increase the water temperature set point by the amount in this parameter. If the system heat call continues through another time period, the set point will be increased again. This will continue until either the system heat call ends, a maximum of 20 increases has occurred, or the maximum set point has been reached. Once the system heat call has been satisfied the set point will revert back to its calculated setting. This parameter can be changed by the user or the installer. The temperature range of this parameter is 0 to 45F. The default value is 0F. This feature will be active if this parameter is set to anything other than 0F
Service Manual
1 Service
Night Setback Parameters Screen
Cascade Parameters Screen
Service Manual
Cascade Operation
Service Manual
1 Service
Pumps Parameters Screen
0 - 10Vdc BMS Parameters Screen
Service Manual
ModBus Timeout
0-10VdcOperation
ModBus Timeout
1 Service
Service Manual
•BMS Modulation at Minimum Voltage - Determines the modulation rate of the unit or cascade when the BMS input voltage is at or below the setting of the BMS Voltage at Minimum Modulation parameter. This parameter is only active when the BMS Type is set to modulation rate. This parameter can only be changed by the installer. The range of this parameter is 0% to 100%. The default value is 14.5%
Service Manual
Cascade Screen
Service Manual
1 Service
1 On 34 80
Service Manual
Temps Screen
Service Manual
1 Service
Burners Screen
Service Manual
Graph Select Screen
Service Manual
1 Service
History Screen
Service Manual
Service Mode Screen
Owner maintenance
2 Maintenance Maintenance and annual startup
Service technician
see the following pages for instructions
Clean condensate trap
2 Maintenance continued
Address reported problems
Inspect boiler area
Check water system
2 Maintenance
Flue vent system and air piping
Check expansion tank
Check control settings
Check ignition ground wiring
Check all boiler wiring
Inspect ignition and flame sense electrodes
Review with owner
Check flame signal
Cleaning boiler heat exchanger
2 Maintenance continued
Test procedure
Test low water flow conditions
2 Maintenance
Service Manual
Service Manual
3 Troubleshooting
Alarm Screen
Check the following
3 Troubleshooting continued
Before troubleshooting
Check control module fuses
CORRECTIVE ACTION
FAULT
CAUSE
3 Troubleshooting
3 Troubleshooting continued
Checking temperature sensors
Service Manual
Service Manual
3 Troubleshooting
FAULT
Table 3E Troubleshooting Chart - Noisy System
FAULT
DESCRIPTION
3 Troubleshooting continued
CORRECTIVE ACTION
Service Manual
3 Troubleshooting
FAULT
DESCRIPTION
CORRECTIVE ACTION
FAULT
DESCRIPTION
3 Troubleshooting continued
Automatic Reset High Limit
3 Troubleshooting
FAULT
DESCRIPTION
Service Manual
3 Troubleshooting continued
FAULT
DESCRIPTION
Service Manual
3 Troubleshooting
FAULT
DESCRIPTION
Service Manual
3 Troubleshooting continued
FAULT
DESCRIPTION
3 Troubleshooting
Combustion Analysis Procedure
POSSIBLE CAUSE
CORRECTIVE ACTION
Service Manual
Gas valve adjustment procedure
3 Troubleshooting continued
Figure 3-2 Gas Valve Adjustment: Model
SYNC-SERRev H 01/12