Lochinvar 1.3 Fault, Description, Corrective Action, Troubleshooting continued, Service Manual

Models: 1.3 1

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Service Manual

 

 

 

 

 

 

 

Service Manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 Troubleshooting (continued)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 3F (continued from previous page) Troubleshooting Chart - Fault Messages Displayed on Boiler Interface

 

 

 

 

 

 

 

 

 

 

FAULT

DESCRIPTION

 

CORRECTIVE ACTION

 

 

 

 

 

 

 

 

 

 

 

• If 24 VAC is present at the main control board, check

 

 

 

 

the wiring between the main control board and the gas

 

 

 

 

valve. Replace the wiring if necessary. Do not

 

 

 

 

disconnect the wiring from the gas valve and attempt

 

 

 

 

to measure voltage at that point. The main control

 

 

 

 

board can detect if the gas valve is not connected and

 

Flame Lost

 

 

will display the Gas Valve / Connection fault.

 

 

 

 

 

• If 24 VAC is present, check the outlet of the valve to

 

While Running

 

 

 

 

 

ensure the valve is flowing gas. With a manometer

 

(cont’d)

The unit was running and lost the flame

 

connected to the outlet tap of the gas valve, when the

 

(will require a

 

signal. This condition occurred twice .

unit is in

the prepurge

period, there

should be

a

 

manual reset once the

 

 

 

negative

pressure present.

When

the

valve

is

 

condition has been

 

 

 

 

 

energized a change in pressure should occur. If the

 

corrected. Press the

 

 

 

 

 

pressure change does not occur, the gas valve is not

 

RESET button on the

 

 

 

 

 

opening. Replace the gas valve.

 

 

 

 

 

display to reset.)

 

 

 

 

 

 

 

 

 

• Inspect flame sensor and associated wiring.

 

 

 

 

 

 

 

 

Reference page 39 of this manual for removal and

 

 

 

 

cleaning procedures. Replace if necessary.

 

 

 

 

 

 

• Inspect the burner. Reference page 39 of this manual

 

 

 

 

for removal and cleaning procedures. Replace if

 

 

 

 

necessary.

 

 

 

 

 

 

 

 

 

 

• Replace the main control board.

 

 

 

 

 

 

 

 

 

 

 

 

 

• Verify that the system is full of water and that all air

 

 

 

 

has been properly purged from the system.

 

 

 

 

 

 

• Verify that the boiler is piped properly into the heating

 

 

 

 

system. Refer to Section 6 - Hydronic Piping of the

 

 

 

 

SYNC

Installation

and

Operation

Manual

 

 

 

 

for the proper piping methods for the SYNC.

 

 

 

 

 

 

• Check voltage to boiler pump motor on a call for

 

Manual Reset

 

 

heat. If voltage is not present, check wiring back to

 

 

 

the pump relay.

 

 

 

 

 

 

 

High Limit

 

 

• Replace the pump relay if necessary.

 

 

 

 

 

(will require a

 

 

 

 

 

 

 

 

 

• If 120 VAC is present on a call for heat and the boiler

 

manual reset once the

The outlet water temperature has exceeded

 

condition has been

the setting of the high limit.

pump is not operating, replace the pump.

 

 

 

corrected. Press the

• If the system pump is a variable speed pump, ensure

 

 

 

 

RESET button on the

 

 

that the system flow is not less than the boiler flow.

 

 

display to reset.)

 

 

• If operating on either an inlet or system supply

 

 

 

 

 

 

 

 

sensor, check temperature setting of the main control

 

 

 

 

board.

 

 

 

 

 

 

 

 

 

 

 

• If the high limit has tripped, check setting of the

 

 

 

 

device.

 

 

 

 

 

 

 

 

 

 

 

• Check resistance of water sensors and compare to

 

 

 

 

Table 3B on page 45 of this manual. Replace sensor

 

 

 

 

if necessary.

 

 

 

 

 

 

 

 

 

 

• Replace high limit.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

49

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page 49
Image 49
Lochinvar 1.3 Fault, Description, Corrective Action, Troubleshooting continued, Service Manual, Flame Lost, While Running