Service Manual
Models: 1.0, 1.3, and
DANGER
Hazard definitions
Please read before proceeding
NOTICE
Boiler water –
When servicing boiler –
Handling ceramic fiber materials
Boiler operation –
Maintenance
What is in this manual?
Service
Troubleshooting
1 Service
Near boiler piping
Service Manual
The SYNC display
1 Service
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SECONDARY SMART CONTROL MODULE PRIMARY
Control inputs
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SMART CONTROL MODULE
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Control outputs
1 Service
SECONDARY SMART TOUCH CONTROL MODULE PRIMARY
Access modes
General Operation
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Installer
Sequence of operation
1 Service
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USER ACCESS
Parameter table
Service Manual
INSTALLER ACCESS
USER ACCESS
1 Service
OUTDOOR RESET
INSTALLER ACCESS
Viewable and changeable control parameters
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Status Screen
1 Service
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2 heat exchangers
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Details Screen
1 Service
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Displayed items are as follows
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Main Screen
1 Service
Setup Screen
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Service/Setup Parameters Screen
1 Service
Service Manual
•Maximum Service Time - Service Mode allows the installer to control the fan speed of the individual control modules for the purposes of combustion analysis
Service Manual
Set Point Parameters Screen
1 Service
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Outdoor Reset Parameters Screen
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•Boost Increment - If a system heat call last longer than the programmed boost time setting and there have been no Hot Water Generation calls, the control will increase the water temperature set point by the amount in this parameter. If the system heat call continues through another time period, the set point will be increased again. This will continue until either the system heat call ends, a maximum of 20 increases has occurred, or the maximum set point has been reached. Once the system heat call has been satisfied the set point will revert back to its calculated setting. This parameter can be changed by the user or the installer. The temperature range of this parameter is 0 to 45F. The default value is 0F. This feature will be active if this parameter is set to anything other than 0F
1 Service
Service Manual
Night Setback Parameters Screen
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Cascade Parameters Screen
Cascade Operation
1 Service
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Pumps Parameters Screen
0 - 10Vdc BMS Parameters Screen
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ModBus Timeout
0-10VdcOperation
ModBus Timeout
1 Service
Service Manual
•BMS Modulation at Minimum Voltage - Determines the modulation rate of the unit or cascade when the BMS input voltage is at or below the setting of the BMS Voltage at Minimum Modulation parameter. This parameter is only active when the BMS Type is set to modulation rate. This parameter can only be changed by the installer. The range of this parameter is 0% to 100%. The default value is 14.5%
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Cascade Screen
1 Service
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1 On 34 80
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Temps Screen
1 Service
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Burners Screen
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Graph Select Screen
1 Service
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History Screen
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Service Mode Screen
Owner maintenance
2 Maintenance Maintenance and annual startup
Service technician
see the following pages for instructions
Clean condensate trap
2 Maintenance continued
Address reported problems
Inspect boiler area
Check water system
2 Maintenance
Flue vent system and air piping
Check expansion tank
Check control settings
Check ignition ground wiring
Check all boiler wiring
Inspect ignition and flame sense electrodes
Review with owner
Check flame signal
Cleaning boiler heat exchanger
2 Maintenance continued
Test procedure
Test low water flow conditions
2 Maintenance
Service Manual
3 Troubleshooting
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Alarm Screen
Check the following
3 Troubleshooting continued
Before troubleshooting
Check control module fuses
CORRECTIVE ACTION
FAULT
CAUSE
3 Troubleshooting
Checking temperature sensors
3 Troubleshooting continued
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Service Manual
3 Troubleshooting
FAULT
Table 3E Troubleshooting Chart - Noisy System
FAULT
DESCRIPTION
3 Troubleshooting continued
CORRECTIVE ACTION
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3 Troubleshooting
FAULT
DESCRIPTION
CORRECTIVE ACTION
FAULT
DESCRIPTION
3 Troubleshooting continued
Automatic Reset High Limit
3 Troubleshooting
FAULT
DESCRIPTION
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3 Troubleshooting continued
FAULT
DESCRIPTION
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3 Troubleshooting
FAULT
DESCRIPTION
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3 Troubleshooting continued
FAULT
DESCRIPTION
3 Troubleshooting
Combustion Analysis Procedure
POSSIBLE CAUSE
CORRECTIVE ACTION
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Gas valve adjustment procedure
3 Troubleshooting continued
Figure 3-2 Gas Valve Adjustment: Model
SYNC-SERRev H 01/12