Contents
HAZARD DEFINITIONS | 2 | Room Air | 27 |
PLEASE READ BEFORE PROCEEDING | 3 | 5. HYDRONIC PIPING |
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THE SYNC | System Water Piping Methods | 28 | |
RATINGS | 6 | Low Water Cutoff Device | 28 |
1. DETERMINE BOILER LOCATION |
| Chilled Water System | 28 |
Closet and Alcove Installations | 7 | Freeze Protection | 28 |
Provide Air Openings to Room | 9 | General Piping Information | 28 |
Flooring and Foundation | 9 | Circulator Sizing | 29 |
Vent and Air Piping | 9 | Near Boiler Piping Connections | 29 |
Prevent Combustion Air Contamination | 9 | Near Boiler Piping Components | |
Using an Existing Vent System to Install a New Boiler | ... 10 | 6. GAS CONNECTIONS |
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Corrosive Contaminants and Sources | 10 | Connecting Gas Supply Piping | 34 |
Removing a Boiler from Existing Common Vent | 11 | Natural Gas | 35 |
Remove Boiler from Wood Pallet | 11 | Pipe Sizing for Natural Gas | 35 |
Combustion and Ventilation Air Requirements | Natural Gas Supply Pressure Requirements | ............. 35 | |
2. GENERAL VENTING |
| Propane Gas | 35 |
Direct Venting Options - Sdwl/Horz. Vent Opt. Rm Air.... | 14 | Pipe Sizing for Propane Gas | 35 |
Direct Venting Options - Vert. Vent Opt. Rm Air | 15 | Propane Supply Pressure Requirements | 35 |
Direct Venting Options - Vert. Vent, Horz. Air | 16 | Check Inlet Gas Supply | |
Install Vent and Combustion Air Piping | 17 | Gas Pressure | 37 |
PVC / CPVC Vent Piping Materials | 17 | Gas Valve Replacement | 37 |
PVC/CPVC Air Intake/Vent Connections | 18 | 7. FIELD WIRING |
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Air Inlet Pipe Materials | 18 | Line Voltage Connections | 38 |
Requirements for Installation in Canada | 19 | Low Voltage Connections | 39 |
Installing Vent and Air Piping | 19 | Wiring of the Cascade | 40 |
Stainless Steel Vent and Air Piping | 20 | 8. CONDENSATE DISPOSAL |
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Min./Max. Combustion Air & Vent Piping Lengths | 21 | Condensate Drain | 42 |
Vent and Air Piping | 21 | 9. STARTUP | |
3. SIDEWALL DIRECT VENTING |
| 10. OPERATING INFORMATION |
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Vent/Air Termination - Sidewall | General | ||
Determine Location | Cascade | ||
Prepare Wall Penetrations | 24 | Sequence of Operation | 53 |
Termination and Fittings | 25 | Status Screen | |
Multiple Vent/Air Terminations | 25 | Main Screen | 56 |
4. VERTICAL DIRECT VENTING |
| 11. MAINTENANCE |
|
Vent/Air Termination - Vertical | Maintenance & Annual Startup | ||
Determine Location | 26 | 12. DIAGRAMS |
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Prepare Roof Penetrations | 26 | Ladder Diagrams | |
Termination and Fittings | Wiring Diagram | 65 | |
Multiple Vent/Air Terminations | 27 | Revision Notes | Back Cover |
Hazard definitions
The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning the life of the product.
DANGER
WARNING
CAUTION CAUTION NOTICE
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTICE indicates special instructions on installation, operation, or maintenance that are important but not related to personal injury or property damage.
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