Lochinvar 400, 801 operation manual Diagrams, LOW Voltage 120 VAC High Voltage

Models: 400 801

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Installation & Operation Manual

13 Diagrams

Figure 13-1Wiring Diagram

LOW VOLTAGE 120 VAC HIGH VOLTAGE

BOX DEPICTS

OPTIONAL ITEMS

BOX DEPICTS DUAL SENSOR SINGLE HOUSING

ALARM BELL

BELL JUMPER

SILENCING SWITCH

 

 

 

 

 

CONNECTION BOARD

 

 

INTEGRATED

 

 

 

 

 

 

 

 

 

 

 

CONTROL

 

 

 

 

 

ALARM

1

 

 

 

 

 

 

 

 

L

N

 

 

 

X-7

 

 

RELAY

 

JUNCTION

 

CONTACTS

2

 

 

 

 

 

 

BOX

 

 

 

 

 

 

 

BOARD

 

DHW

RUN-TIME

3

 

 

 

 

 

 

 

 

 

PUMP

CONTACTS

4

 

 

 

 

X1-3

OR CN2-4

K1

CN1-5

OR

 

24 VAC LOUVER

5

 

 

 

 

 

 

 

CN1-6

OR

 

RELAY COIL

6

 

 

 

 

X1-4

BR CN2-2

 

BOILER

LOUVER

 

 

 

 

K2

CN1-3

BR

PUMP

7

CN5-1

BK

X4-7

 

 

 

 

 

 

 

 

 

 

 

PROVING SWITCH

8

 

 

 

CN1-4

BR

 

CN5-8

BK

X4-14

 

 

 

 

GAS PRESSURE

9

X1-2

PR CN2-3

K3

CN1-1

PR

 

CN5-2

BK

X4-6

 

SWITCH

10

 

 

 

 

 

SYSTEM

CN5-9

BK

X4-13

 

CN2-1

 

CN1-2

PR

 

 

 

 

 

 

 

PUMP

 

 

 

 

 

CN5-3

BK

X4-5

 

 

 

 

 

 

 

 

 

 

 

CN5-10

BK

X4-12

 

 

ON/OFF

 

 

 

 

 

 

 

 

CN5-11

BK

X4-11

 

 

SWITCH

 

L

 

 

FLOW

11

CN5-4

BK

X4-4

X1-6

BK

 

 

120V

 

CN5-5

BK

X4-3

X1-5

W

 

 

GND

SUPPLY

SWITCH

12

CN5-14

BK

X4-8

 

 

 

 

N

 

 

 

TANK

13

CN5-12

BK

X4-10

 

 

 

 

 

 

THERMOSTAT

14

CN5-6

BK

X4-2

 

 

 

 

 

 

HEAT/LOOP

1

15

CN5-13

BK

X4-9

X1-8

G

 

 

 

 

DEMAND

16

CN5-7

BK

X4-1

 

 

 

 

 

 

HEAT/LOOP

2

17

 

 

 

 

X1-1

R

 

 

 

 

DEMAND

18

 

 

 

 

 

 

 

 

 

 

HEAT/LOOP

3

19

 

 

 

 

 

 

 

 

TRANSFORMER

 

DEMAND

20

 

 

 

 

 

 

 

 

 

 

SYSTEM

 

 

 

21

 

 

 

 

 

 

R W G

3.5A

 

 

 

 

 

 

 

 

 

 

KB 801

 

SENSOR

 

 

 

22

 

 

 

 

 

 

1

2 3

ONLY

 

OUTDOOR

 

 

 

23

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SENSOR

 

 

 

24

 

 

 

 

 

 

 

 

 

 

TANK

 

 

 

25

 

 

 

 

 

 

BLOWER

 

 

 

 

 

26

 

 

 

 

 

 

 

 

SENSOR

 

 

 

27

 

 

 

 

 

 

 

 

 

 

 

 

 

 

28

 

 

 

 

 

 

1 2 3 4 5

 

 

SHIELD

 

 

 

29

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

30

 

 

 

 

 

 

 

 

 

 

CASCADE B

 

 

31

 

 

 

 

 

 

 

 

 

 

SHIELD

 

 

 

32

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN6

 

X6

X5-7

R

 

 

 

 

 

 

 

 

 

 

X5-16

T

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BMS

 

+

 

33

 

 

 

 

X5-8

W

 

 

 

 

 

0-10V

 

 

 

 

 

 

 

 

 

 

IN

-

34

 

 

 

 

X5-15

BK

 

 

 

 

SYS PUMP

 

+

0-10V

35

 

 

 

 

X5-9

Y

 

 

 

 

IN

 

-

 

36

 

 

 

 

 

 

 

 

 

 

BLR PUMP

 

+

0-10V

37

 

 

 

 

X5-1

BL

 

 

 

 

OUT

 

-

38

 

 

 

 

X5-2

O

 

 

 

 

RATE

 

+

0-10V

39

 

 

 

 

 

 

O-TEMP HEX SW

 

 

 

 

 

 

 

P BLOCKED DRAIN SWITCH

 

OUT

-

40

 

 

 

 

X5-10

 

 

SHIELD

 

41

 

 

 

 

 

 

AIR PRESSURE SWITCH

 

MODBUS

 

A

 

42

 

 

 

 

X5-11

O/BK

 

-T

 

 

OPTION

 

B

 

43

 

 

 

 

X5-4

R/BK

 

 

 

 

 

 

 

 

 

 

OPERATING SENSOR S1a

SHIELD

 

44

 

 

 

 

 

 

 

 

 

 

 

 

 

-T

 

 

 

 

 

24 VAC

CN7-1

 

 

 

 

X5-12

GY

 

HIGH LIMIT SENSOR S1b

 

LOW

 

 

 

 

 

 

X5-6

P/BK

 

-T

 

 

WATER

 

 

 

CN7-2

CN8-3

CN8-1 CN8-2

 

 

 

INLET SENSOR S2

 

 

 

 

CN7-3

 

 

 

 

 

-T

 

 

CUT-OFF

 

 

 

 

 

X5-5

 

 

 

 

 

 

COM

CN7-4

 

 

W/BK

 

FLUE SENSOR S3a

 

 

 

 

 

 

 

 

 

 

X5-13

PR

 

-T

 

 

 

 

 

 

 

R BLG

 

 

 

FLUE SENSOR S3b

 

 

 

 

 

 

 

 

X5-14

 

 

 

 

 

 

 

 

 

 

X6-3

X6-2 X6-1 X6-4

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

X2-2

BK

 

GAS VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X4-1

O

X9-1

X2-1

Y

 

@24VAC

 

 

 

 

 

 

 

X4-2

GY

X9-2

 

 

 

 

 

 

 

 

 

 

 

MODBUS BOARD

X4-3

G

X9-3

X1-7

W/R

FLAME SENSOR G

 

 

 

 

 

 

X4-4

 

X9-4

 

 

SHIELD

 

 

 

 

MTR-01

 

 

 

TR2

 

SPARK

 

 

 

 

 

X5-1

 

 

 

 

 

ROD

 

 

GROUNDING

 

 

 

 

 

 

 

 

 

CAUTION

HIGH VOLTAGE SPARK LEAD

 

 

 

X5-2

 

 

 

 

 

 

JUMPER

 

 

 

 

X1-1

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X1-2

W

 

 

 

 

 

 

 

 

 

 

 

 

 

X1-3

G

 

 

 

 

 

 

 

Notes:

1.All wiring must be installed in accordance with: local, state, provincial and national code requirements per either N.E.C. in USA or C.S.A. in Canada.

2.If any original equipment wire as supplied with the appliance must be replaced, it must be replaced with wire having same wire gauge (AWG) and rated for a minimum of 105°C. Exceptions: Replacement high vo ltage spark lead and ribbon cables must be purchased from the factory. Use of a non-approved spark lead or ribbon cables can lead to operational problems which could result in non-repairable damage to the integrated controller or other components.

3.Actual connector block locations may vary from those shown on diagrams. Refer to actual components for proper connector block locations when using diagrams to troubleshoot unit.

WIRING DIAGRAM LBL20116 REV C

77

Page 77
Image 77
Lochinvar 400, 801 operation manual Diagrams, LOW Voltage 120 VAC High Voltage