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| Installation & Operation Manual | ||||
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9 Condensate disposal |
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Condensate drain |
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| Use materials approved by the authority | |||||
| NOTICE | ||||||||
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| having jurisdiction. In the absence of other | ||||||
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1. This boiler is a high efficiency appliance that produces |
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| authority, PVC and CPVC pipe must comply | |||||
| condensate. |
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| with ASTM D1785 or D2845. Cement and | ||||
2. The side of the boiler has a 1/2 inch (12.7 mm) PVC |
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| primer must comply with ASME D2564 or | |||||
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| F493. For Canada use CSA or ULC certified | ||||||
| union for connection of a 1/2 inch (12.7 mm) PVC pipe |
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| PVC or CPVC pipe, fittings, and cement. | |||||
| (FIG. |
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| To allow for proper drainage on large | |||||
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| NOTICE | ||||||
3. Slope condensate tubing down and away from the boiler |
| horizontal runs, a second line vent may | |||||||
| into a drain or condensate neutralizing filter. Condensate |
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| be required and tubing size may need to | ||||
| from the Knight XL will be slightly acidic (typically with |
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| increase to 1 inch (25 mm). |
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| a pH from 3 to 5). Install a neutralizing filter if required |
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| The | condensate line | must | remain | |
| by local codes. |
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| unbstructed, allowing free flow of condensate. | |||||
| A Neutralizer Kit (FIG. |
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| If condensate is allowed to freeze in the line | |||||
| (KIT3087 for Models 400 - 501 and KIT3046 for Models |
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| or if the line is obstructed in any other | ||||
| 601 - 801). |
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| manner, condensate can exit from the boiler | ||||
4. | Install the 1/2 inch (12.7 mm) PVC tee assembly (shipped |
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| tee, resulting in potential water damage to | ||||
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| property. |
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| with the unit) as shown in FIG. |
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| 8. A condensate removal pump is required if the boiler is | ||||||||
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5. | Leave the top of the 1/2 inch (12.7 mm) tee OPEN. This |
| below the drain. When installing a condensate pump, select | ||||||
| is needed as a vacuum break. |
| one approved for use with condensing boilers and furnaces. | ||||||
6. | Do not expose condensate line to freezing temperatures. |
| The pump should | have | an overflow | switch to | prevent | ||
| property damage from | condensate spillage. The | switch | ||||||
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7. Use only plastic tubing or piping as a condensate drain
should be wired in series with the blocked drain switch
line (FIG.
inside the boiler (see FIG.
Figure 9-1 Condensate Disposal
1/2" PVC TEE ASSEMBLY |
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(FACTORY SUPPLIED) |
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| 1/2" PVC UNION |
| (FACTORY SUPPLIED) |
| NEUTRALIZER KIT |
FLOOR DRAIN OR | KIT3087 shown for illustration purposes. |
DRAIN PAN |
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