Manuals / Lochinvar / Household Appliance / Heating System

Lochinvar SCH-I-O Universal cable securing kit #SRM20012, Install cable securing kit, Components

Models: SCH-I-O

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Universal cable securing kit #SRM20012

SCH Collectors Installation & Operation Manual

3 Roof Attachment Installation (continued)

Universal cable securing kit #SRM20012

For securing inclined collectors on tin joint roofs comprising a guy cable, turnbuckle and hardware for collector frames and joint clamp for guy cable tensioning. Material: stainless- steel.

Joint clamp for cable set is required for mounting the guy cable set on joint tin roofs with galvanized or coated sheet steel or sheet copper (one in each guy cable set). The guy cable set is fastened to the joint clamp. Note: The joint clamp can also be used with a 1" pipe provided on site as an additional snow guard above the collector (does not replace the snow guard system provided on site which is a requirement).

Install cable securing kit

1.Install the anchor bracket on the A-frame using the hex bolt, square disk, washer, and hex nut.

2.Assemble the joint clamp as shown in FIG. 3-17 (be sure to loosely assemble the screws on the joint clamp assembly).

3.Place the joint clamp assembly at the appropriate location on the joint of the tin roof.

Figure 3-16Attach Cable Fastening Bracket to A-Frame

CAUTION • Not recommended for titanium- zinc sheet due to danger of

cracking at low temperatures.

•Do not reuse any stainless steel screws as there is a risk of breakage.

Unpacking and checking parts

When unpacking the system, check the model names of the components of each system and check to be sure you have the correct number of parts (see FIG. 3-15).

ATTACH CABLE FASTENING BRACKET TO THE COLLECTOR

CABLE FASTENING BRACKET

INSTALLED ON COLLECTOR

	Figure 3-15Kit #SRM20012 - Universal Cable Securing Kit
	Components	Figure 3-17Assemble Joint Clamp
		Figure 3-17Assemble Joint Clamp
					ASSEMBLE JOINT CLAMP LOOSELY
					ASSEMBLE JOINT CLAMP LOOSELY
					AND PLACE ON JOINT
	JOINT CLAMP	JOINT CLAMP
	JOINT CLAMP	PART 1 (1X)
	PART 2 (1X)	PART 1 (1X)
	PART 2 (1X)
		NUT (2X)
	HEX BOLT W/FLANGE (2X)
		SQUARE DISK (2X)
	HEX BOLT (M10) (1X)
		HEX BOLT
	HEX NUT (M8) (2X)	(M8) (2X)

	WASHER (1X)	WASHER
	WASHER (1X)	(M10) (1X)
		(M10) (1X)

SQUARE NUT (1X)

CABLE KIT (1X)

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Lochinvar SCH-I-O Universal cable securing kit #SRM20012, Install cable securing kit, Components, 17 Assemble Joint Clamp

Contents

SCH-I-ORev A Contents Hazard definitionsDANGER SCH mounting hardware + hydraulic connection kits Technical data1 Introduction SCH CollectorSCH Collector How it works1 Introduction 1 Introduction continued 1 Introduction Figure 1-1 Connection DiagramDismantling and Disposal Figure 2-2 Multiple Array Piping 2 LocationArray options Figure 2-1 Array PipingFigure 2-5 SCH Freestanding Installations Installation positionsFigure 2-3 SCH Parallel Installations Figure 2-4 SCH Inclined InstallationsWhat to avoid Handling and storingParallel 3 Roof Attachment InstallationRoof attachment types Table 3A Roof Fastenings - PartsParallel 3 Roof Attachment Installation continuedTable 3B Parallel Installations Table 3C Inclined 20, 40, and 60 Installations= = = Spacing DistanceFigure 3-1 Spacing Distance 3 Roof Attachment InstallationFigure 3-3 Pre-Drill9mm Holes Into Substructure Installation of roof attachment typesInstall double hanger bolt Unpacking and checking parts3 Roof Attachment Installation Figure 3-4A Install Double Hanger Bolt ComponentsFigure 3-5 Install Hex Bolts Figure 3-4B Compress Washer and Hanger Bolt Seal3 Roof Attachment Installation continued Install rafter anchorUnpacking and checking parts 3 Roof Attachment Installation Figure 3-8 Install Rafter AnchorFlat tile hook #SRM20005 Figure 3-9 Grind Tile if necessary3 Roof Attachment Installation continued Install flat tile hookUnpacking and checking parts Install joint clampJoint clamp #SRM20006 3 Roof Attachment InstallationFigure 3-17 Assemble Joint Clamp Install cable securing kitUniversal cable securing kit #SRM20012 ComponentsFigure 3-18 Cable Orientations Figure 3-19 Install Steel Cable on A-frameFlange plate shingle standard #SRM20007 Figure 3-20 Cable AngleFigure 3-23 Drill Holes and Attach Flange Plate Install flange plate shingle standard3 Roof Attachment Installation continued Unpacking and checking parts Install flange plate shingle raisedFlange plate shingle raised #SRM20008 3 Roof Attachment InstallationUnpacking and checking parts Corrugated metal roof attachment #SRM20013Figure 3-27 Drill Holes and Attach Flange Plate 3 Roof Attachment Installation continuedFigure 3-33 Install Profile Connector Install metal roof attachmentFigure 3-30 Install Rubber Seals Figure 3-32 Install Hex Bolts and Stud3 Roof Attachment Installation continued Install wave roof attachmentWave roof attachment #SRM20014 & #SRM20015 Figure 3-35 Pre-Drill6 mm Hole and SealUnpacking and checking parts Install anchor bolt#SRM20009 & #SRM20010 3 Roof Attachment InstallationDRILL 10 MM HOLE ATTACH HORIZONTAL BAR Figure 3-39 Attach Horizontal Bar3 Roof Attachment Installation continued HORIZONTAL BAR INSTALLED ON ANCHOR BOLTCollectors 4 Collector InstallationHorizontal bar lengths x x 6’7”SCH parallel mounting instructions 4 Collector Installation continuedFigure 4-2A Install Horizontal Bars Figure 4-3 Install Z-HooksFigure 4-6 Secure Collector side installationsFigure 4-10 Install Top Collector Figure 4-11 Install End Stacking BracketsFigure 4-17 Install Plug Figure 4-14 Install Mechanical Connection KitFigure 4-15 Reinstall Collector Railing Figure 4-16 Install Side by Side BracketFigure 4-21 Mount A-frameto Horizontal Bars Figure 4-20 Install Horizontal BarsFigure 4-23 Install Horizontal Supports Figure 4-24 Install Diagonal SupportsFigure 4-26 Position Collector On Substructure Figure 4-28 Install Top End BraceFigure 4-25 Lifting Rings Figure 4-27 Connect Collector to Bottom End BraceFigure 4-34 Install Plug Figure 4-31 Install Mechanical Connection KitFigure 4-32 Reinstall Collector Railing Figure 4-33 Install Side by Side Bracket4 Collector Installation continued SCH A-framedimensionsGable bracing Parallel installationInclined 20,40,60 installation kits required for non-southfacing installationFigure 5-1 SCH Hydraulic Expansion Kit 5 Hydraulic ConnectionsHydraulic connection kits Hydraulic expansion kits5 Hydraulic Connections CONNECTION EXPANSION SET, SIDE BY SIDE, PARALLELCONNECTION EXPANSION SET, SIDE BY SIDE, SERIES Figure 5-4 Expansion Kits - Side by Side, SerialRECOMMENDED FLOW GPM Figure 5-5 Pressure Drop Chart5 Hydraulic Connections continued MODEL NOFreeze protection 6 System Start-upFilling, flushing and bleeding Start-up Check/control water chemistryFigure 6-2 Return multi-functioninginstruments 6 System Start-up continuedClamp ring screw connections Flat seal screw connectionsFreezing and boiling points of Aqueous Solutions 7 MaintenanceFluid installation Address reported problemsCollector 7 Maintenance continuedControl settings Solar circuitSCH-I-ORev A 9/10