Work like a Pro | Miller Electric Trailblazer DC, 301 G, DC guide

Notes

Work like a Pro!

Pros weld and cut safely. Read the safety rules at the beginning of this manual.

OM-4407 Page 45

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Miller Electric Trailblazer DC, 301 G, DC manual Work like a Pro

Contents

Processes OM-4407203 236UDescription From Miller to You Table of Contents Options and Accessories Warranty Arc Welding Hazards Symbol Usage Engine Hazards Compressed Air Hazards California Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference − Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereux DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe DES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessures Information sur les champs électromagnétiques Principales normes de sécurité − Definitions Symbol Definitions Weld, Power, And Engine Specifications − SpecificationsDimensions, Weights, and Operating Angles Fuel Consumption While Welding Fuel Consumption While Using Generator Power Exceeding duty cycle can damage unit and void warranty Generator Power CurveDuty Cycle 100% Duty Cycle at 280 Amperes DC CC/AC Stick Mode Stick And MIG Mode Volt-Ampere CurvesCC/DC Stick Mode CV/DC MIG Mode CC/AC TIG Mode TIG Mode Volt-Ampere CurvesCC/DC TIG Mode Installing Welding Generator − Installation Oil Engine Prestart Checks Robin EH64-Powered UnitsOil Check Oil Fill Follow run-in procedure in engine manual Engine Prestart Checks Kohler-Powered Units Do not overfill battery cells Activating The Dry Charge Battery If ApplicableRead and follow all instruc Charger Installing Exhaust Pipe Connecting The Battery+ − Connect negative − cable last Stop engine Connecting To Weld Output TerminalsAC/DC Models DC Only Models Remote Receptacle Information Selecting Weld Cable Sizes For wetter weld puddle for mild steel Adjusting Wire MIG Weld Puddle Consistency − Operating Welding Generator Do not switch under loadFront Panel Controls Process/Contactor Switch Settings Process/Contactor Switch On CC/CV ModelsSwitch Setting Process Output On/Off Control Remote Amperage/Voltage Control Set Adjust Remote Control Switch Stick Welding Only − Operating Auxiliary Equipment Generator Power Receptacles And Circuit Breakers If unit does not have Gfci re Ceptacles, use Gfci Optional Generator Power ReceptaclesGfci Receptacle Option Receptacle Current Available in Amperes 240 Maintenance Label Robin EH64-Powered Units − Maintenance Robin EH64-POWERED Units Every 8 h Routine Maintenance Robin EH64-Powered UnitsEvery 20 h Every 25 h Every 50 h Every 500 h Every 200 hEvery 1000 h Servicing Optional Spark Arrestor Robin EH64-Powered Units Servicing Air Cleaner Robin EH64-Powered Units Tools Needed Overload Protection Robin EH64-Powered Units Before adding oil Close valve and valve capRunning engine Tions as necessary, and wipe up fuel Idle Speed Adjustment Adjusting Engine Speed Robin EH64-Powered UnitsWeld/Power Speed Adjustment Routine Maintenance Kohler-Powered Units − Maintenance KOHLER-POWERED UnitsStop engine before maintaining Maintenance Label Kohler-Powered Units Servicing Optional Spark Arrestor Kohler-Powered Units Servicing Air Cleaner Kohler-Powered Units Full Tools Needed Adjusting Engine Speed Kohler-Powered Units Overload Protection Kohler-Powered Units Welding Troubleshooting − TroubleshootingTrouble Remedy Engine Troubleshooting Generator Power Troubleshooting Is on Work like a Pro − Electrical Diagrams 209 625-C OM-4407 209 620-B Selecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Amperes x Volts = Watts Approximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running Watts Contractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment How Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting Amperage Typical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible OM-4407 Main Assembly Kohler Engine Shown − Parts List Main Assembly Dia Part Description Quantity Mkgs 206537 Panel, Front w/Components Panel, Front w/Components -1Item Generator -1Item Page Page Support Service Miller Electric Mfg. Co Owner’s Record