Manuals / Miller Electric / Power Tools / Welding System

Miller Electric Big 40G manual Operating Welding Generator, Front Panel Controls See Section

Models: Big 40G

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SECTION 5 – OPERATING WELDING GENERATOR

5-1. Front Panel Controls (See Section 5-2)
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				Ref. ST-159 730-A / Ref. ST-191 898
OM-477 Page 18

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Miller Electric Big 40G manual Operating Welding Generator, Front Panel Controls See Section

Contents

Processes OM-477Description From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skin Engine Hazards Engine Exhaust Gases can kill Battery Explosion can BlindMoving Parts can cause injury Engine Heat can cause fire Radiation can cause interference Principal Safety StandardsEMF Information ARC Welding can cause interference UN Choc É Lectrique peut tuer Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereux DES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïe LA Chaleur DU Moteur peut pro- voquer un incendie DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chute DE L’APPAREIL peut blesser LE Soudage À L’ARC risque de provoquer des interfé rences Principales normes de sé curitéInformation sur les champs é lectromagné tiques Consignes relatives aux stimulateurs cardiaques Weld, Power, And Engine Specifications SpecificationsSymbols And Definitions Definitions Weight Dimensions, Weights, And Operating AnglesDimensions Fuel Consumption Duty Cycle And Overheating AC Auxiliary PowerMinutes Welding Minutes Resting 5 KVA/KW Single-Phase Auxiliary Power Plant No Weld Load Optional AC Power Plant Curves12.5 KVA/KW Three-Phase Auxiliary Power Plant No Weld Load AC Amperes CV/DC Models with Optional CV-3 Module Volt-Ampere CurvesDC Volts CC/DC Standard 100 Connecting The Battery InstallationInstalling Welding Generator Installing Muffler 13 mm Full Gasoline Capacity 9 qt 8.5 L Engine Prestart ChecksTop View 100 ft 30 m Or Less Connecting To Weld Output TerminalsSelecting Weld Cable Sizes 10 100% Duty Cycle Socket Information Remote 14 Receptacle RC3 Information Optional, See SectionTerminal Strip 3T Connections Optional Stop engine Operating Welding Generator Front Panel Controls See Section Description Of Front Panel Controls See Section Ampere Range SwitchDo not switch under load Stop engine and fix trouble if either warning light goes on Remote Control Optional Example Combination remote amperage control Operating Auxiliary Equipment Volt Duplex And Optional Gfci Receptacles Volt Duplex Receptacle Optional X 10 a + 120 V x 5 a = 3.0 kVA/kW Connecting Optional Auxiliary Power Plant Front Maintenance and Troubleshooting Maintenance Label Do not clean housing with air hose Servicing Air CleanerTo Clean air filter Overload Protection Cation makes it difficult to change Changing Engine Oil And FilterStop engine and let cool Standard Oil Filter Standard filter Changing Fuel Filter Inspecting And Cleaning Optional Spark Arrestor MufflerStop engine and let cool Adjusting Engine Weld/Power Speed 1850 rpm Max Adjusting Engine Idle Speed Adjusting Governor Sensitivity Welding Adjusting Optional High Altitude CarburetorTroubleshooting Trouble Remedy Auxiliary Power Engine Coolant temperature gets too high see SectionCheck Engine Control switch, and replace if necessary See engine manual OM-477 Electrical Diagrams Circuit Diagram For Welding Generator For Standard Models OM-477 193 967-A Selecting Equipment Auxiliary Power GuidelinesGrounding Generator To Truck Or Trailer Frame Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = Watts Industrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running Watts Single-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x Typical Connections To Supply Standby Power 240 120 Ground Selecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes OM-477 Parts List 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 Includes 39 43 Dia Part Description Mkgs Quantity 025 Generator 2523 Generator -1 Item 2539 Includes CB1,2 139 Control Box w/Components -3 Item Your distributor also gives ServiceSupport Owner’s Record Miller Electric Mfg. Co

SECTION 5 – OPERATING WELDING GENERATOR

5-1. Front Panel Controls (See Section 5-2)