Miller Electric Big 40G Adjusting Optional High Altitude Carburetor, Troubleshooting, Welding

Models: Big 40G

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7-11. Adjusting Optional High Altitude Carburetor

Y A too lean air-fuel mixture can damage valves. Do not adjust main adjustment screw so air-fuel mixture is too lean.

Carburetor can be equipped with an adjustable main jet for operation above 4000 ft (1219 m). Adjust car- buretor as follows:

Start engine and apply nearly full load to welding generator.

1 Main Adjustment Screw

2 Lock Nut

Loosen nut. Turn screw in until en- gine falters (lean air-fuel mixture). Turn screw out until engine runs smoothly, then turn screw out an additional 1/4 turn. Tighten nut.

2

1

Y Stop engine.

 

 

Close door.

Tools Needed:

1/2 in

Ref. ST-159 727-B / Ref. ST-115 155-A

7-12. Troubleshooting

A. Welding

Trouble

Remedy

 

 

No weld output.

Check control settings.

 

 

 

Place optional Output (Electrode) Control switch in On (Hot) position, or move switch to Remote posi-

 

tion and connect remote contactor to Remote 14 receptacle RC3 or terminal strip 3T (see Sections

 

4-7, 4-8, and 5-1).

 

 

 

Check and secure connections to optional Remote 14 receptacle RC3 or terminal strip 3T (see Sec-

 

tions 4-7 and 4-8).

 

 

 

Disconnect equipment from 120 volt ac receptacles during start-up.

 

 

 

Have Factory Authorized Service Agent check brushes and slip rings, and field current regulator board

 

PC1.

 

 

Erratic weld output.

Check and tighten connections inside and outside unit.

 

 

 

Use dry, properly-stored electrodes.

 

 

 

Remove excessive coils from weld cables.

 

 

 

Be sure connection to work piece is clean and tight.

 

 

 

Have Factory Authorized Service Agent check brushes and slip rings.

 

 

OM-477 Page 31

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Miller Electric Big 40G manual Adjusting Optional High Altitude Carburetor, Troubleshooting, Welding, Trouble Remedy