. A complete Parts List is available at www.MillerWelds.com
6-4. Typical MIG Welding Connections And Settings
A. Solid Wire Applications
! Stop engine.
Typical Control Settings For .035
Solid Wire − Short Circuit Transfer
Note Coarse Range,
Fine Control, and
Weld Process switch
settings.
6
7
Quick connector
2
3
5 
4
Work
1
Tools Needed: 3/4 in
803
.This section provides general guide-
lines and may not suit all ap- plications.
.The control panel shows the typical
settings for welding with .035
1Work Clamp
2Wire Feeder
3MIG Gun
4Gun Trigger Plug
5Voltage Sensing Clamp
6Gas Cylinder:
75/25
80% Argon (Or Higher) For Spray Transfer
7Gas Hose
Connect work cable to welding generator Work terminal. Connect cable from wire feeder to cable from welding generator Electrode terminal.
.Be sure to use the correct size weld cables (see Section 5-7).
Loosen MIG gun securing knob. Insert gun end through opening in feeder and position as close as possible to drive rolls without touching. Tighten knob.
See wire feeder manual for wire thread- ing procedure.
Insert gun trigger plug (item 4) into matching receptacle and tighten threaded collar.
Connect gas hose from feeder to regula- tor on cylinder.
Typical Control Settings For Short
Circuit Transfer Using .035
Solid Wire And 75/25
Gas:
>Set Weld Process Selector switch to Wire + (DCEP) position.
>Set Coarse Range switch to Wire/ Low Range
>Set Fine Control to obtain minimum spatter.
>Set wire feed speed between
Typical Control Settings For Spray
Transfer Using .035
Wire And 80% Or Higher Argon-
Based Gas:
>Set Weld Process Selector switch to Wire + position.
>Set Coarse Range switch to Wire/ High Range
>Set wire feed speed between
>Set Fine control to 3 and increase for longer arc length.
