. A complete Parts List is available at www.MillerWelds.com

SECTION 6 − OPERATING THE WELDING GENERATOR

6-1. Front Panel Controls

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

Ref. 228 201-B

 

 

 

 

 

1

Engine Control Switch

Hour Meter: With engine off, place Engine

5

Coarse Range Switch

 

Use switch to start engine, select speed, and

Control switch in Run/Idle position to view en-

NOTICE − Do not switch under load.

gine hours.

stop engine. In Run/Idle position, engine runs

 

 

 

Oil Change Interval: With engine off, place En-

Use switch to select weld amperage range

at idle speed at no load, and weld/power speed

under load. In Run position, engine runs at

gine Control switch in the Run position to see

when Weld Process Selector switch is in Stick/

weld/power speed.

hours before next oil change. Oil hours start at

Tig position, or voltage range when switch is in

. Place switch in Run position to operate

100 and count down to 0 (zero) (oil change

Wire position.

 

due).

. For best arc starts and when using weld

 

most MIG equipment.

. Negative hours indicated when past rec-

2

Engine Choke Control

 

and generator power together, use a low

ommended oil change interval.

 

Coarse Range setting with the Fine con-

Use control to change engine air-fuel mix.

 

To reset, cycle Engine Control switch from

 

trol set at 7 or higher.

 

To Start: pull out choke and turn Engine Con-

Run/Idle to Run three times within five sec-

6

Fine Control

 

trol switch to Start position. Release switch

onds (engine off).

Use control to select weld amperage (Stick/

and slowly push choke in when engine starts.

4 Weld Process Selector Switch

Tig) or voltage (Wire) within the range selected

. If the engine does not start, let engine

NOTICE − Do not switch under load.

by the Coarse Range switch. Control may be

 

come to a complete stop before attempt-

Use switch to select type of weld output.

adjusted while welding.

 

 

 

 

 

 

ing restart.

Wire (GMAW) Welding: Use a positive (+)

Set control at 10 for maximum generator

. During cold weather some gasoline en-

position for Direct Current Electrode Positive

power.

 

 

gines encounter difficulties that are easily

(DCEP) and a negative (−) position for Direct

Weld output would be about 124 A DC based

 

Current Electrode Negative.

 

remedied. See Section 6-2and 10-3.

on control settings shown (80% of 60 to 140

 

 

To Stop: turn Engine Control switch to Off

Stick (SMAW) and TIG (GTAW Welding): Use

A). Settings shown are typical for welding with

a positive (+) position for Direct Current Elec-

a 7018 (1/8) electrode.

 

position.

 

trode Positive (DCEP) and a negative (−) posi-

 

 

 

 

 

. See Sections 6-3thru 6-5for typical pro-

3

Engine Hour Meter/Fuel Gauge/Idle

tion for Direct Current Electrode Negative.

 

Control

Use AC position for alternating current.

 

cess connections and control settings.

OM-4419 Page 23

Page 27
Image 27
Miller Electric Bobcat 250 manual Operating the Welding Generator, Front Panel Controls