OM-1330220 237H, Processes | Miller Electric M-10 Gun instruction

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OM-1330220 237H

2007−02

Processes

MIG (GMAW) Welding

Flux Cored (FCAW) Welding

Description

Arc Welding Power Source

and Wire Feeder

MillermaticR DVI

And M-10 Gun

File: MIG (GMAW)

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Miller Electric M-10 Gun, Millermatic DVI manual OM-1330220 237H, Processes, Description, File MIG Gmaw

Contents

Processes OM-1330220 237HDescription File MIG Gmaw From Miller to You Table of Contents − Parts List Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can kill Welding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or kill California Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures graves LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessures En ce qui concerne les stimulateurs cardiaques Principales normes de sécurité Specifications Symbols And DefinitionsGeneral Specifications 115 VAC Overheating Duty Cycle And Overheating MIG Welding Gun Duty Cycle And Overheating Volt-Ampere CurvesDefinition Installing Work Clamp Connecting To Weld Output Terminals Setting Gun Polarity For Wire Type Installing Welding Gun Rear Panel Installing Gas Supply Installing 1 Or 2 lb Wire Spool Installing MIG Wire Spool and Adjusting Hub Tension Connecting 1-Phase Input Power For 230 VAC Hz Single Phase Electrical Service Guide For 230 VACExtension Cord Data Do not move or operate unit where it could tip Selecting a Location And Connecting Input Power Scale Threading Welding Wire Turn Off unit, and disconnect input power Installing Diverter Valve And Switch For Optional Spool GunOperation End of hose Connecting An Optional Spool Gun Controls − Operation OM-1330 Weld Parameter Chart 220 493-A Supplementary Protector CB1 Routine MaintenanceMonths Turn Off power Changing Drive Roll and Wire Inlet GuideUnit Overload Replacing Gun Contact Tip Removing Knob From Front Panel Aligning Drive Rolls and Wire Guide Disconnect gun from unit Cleaning Or Replacing Gun LinerTo Reassemble Gun Disconnect gun first Replacing Switch And/Or Head Tube Welding Trouble Remedy Troubleshooting − Electrical Diagram 220 197-E Typical MIG Process Connections − MIG Welding Gmaw Guidelines Wire Recommendation Wire Speed Typical MIG Process Control SettingsSelect Wire Size Select Voltage Holding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Good Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Porosity Troubleshooting − Excessive SpatterTroubleshooting − Excessive Penetration Possible Causes Corrective Actions Troubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Troubleshooting − Distortion Troubleshooting − Waviness Of Bead Wire does not feed Troubleshooting Guide For Semiautomatic Welding EquipmentCommon MIG Shielding Gases Application Welding arc not stable Wire slipping in drive rolls − Parts List CABLE,POWER 12 FT 5 in 12GA 4C Soow W/SPL Plug Baffle, Center w/Components Baffle, Center w/Components -1Item Panel, Rear w/Components Panel, Front w/Components 204857 See Section Drive Roll & Wire Guide Kits M-10 Gun 207 Optional Spoolmate Spool Gun Switch Drive Roll And Wire Guide KitsPage Page Support Service Miller Electric Mfg. Co Owner’s Record