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Miller Electric
Millermatic DVI, M-10 Gun
manual
Models:
M-10 Gun
Millermatic DVI
1
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60 pages
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Troubleshooting
Specs
Poor Weld Bead Characteristics
Install
Parts list
Weld Parameter Chart
Symbol Usage
Threading Welding Wire
Maintenance
Hz Single Phase
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Notes
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Contents
Description
OM-1330220 237H
Processes
File MIG Gmaw
From Miller to You
Table of Contents
− Parts List
Arc Welding Hazards
Symbol Usage
Marks a special safety message
Electric Shock can kill
Flying Metal can injure eyes
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Buildup of GAS can injure or kill
California Proposition 65 Warnings
EMF Information
Principal Safety Standards
About Pacemakers
LES Fumées ET LES GAZ peuvent être dangereux
UNE Décharge Électrique peut entraîner la mort
Indique un message de sécurité particulier
DES Particules Volantes peuvent blesser les yeux
LE Soudage peut provoquer un
Incendie ou une explosion
DES Pièces Chaudes peuvent provoquer des brûlures graves
’EMPLOI Excessif peut SUR
Risque D’INCENDIE OU D’EXPLO
LA Chute DE L’APPAREIL peut blesser
DES Organes Mobiles peuvent provoquer des blessures
Principales normes de sécurité
En ce qui concerne les stimulateurs cardiaques
General Specifications
Symbols And Definitions
Specifications
115 VAC
Duty Cycle And Overheating
Overheating
MIG Welding Gun Duty Cycle And Overheating
Volt-Ampere Curves
Definition
Connecting To Weld Output Terminals
Installing Work Clamp
Installing Welding Gun
Setting Gun Polarity For Wire Type
Installing Gas Supply
Rear Panel
Installing MIG Wire Spool and Adjusting Hub Tension
Installing 1 Or 2 lb Wire Spool
Connecting 1-Phase Input Power For 230 VAC
Hz Single Phase
Electrical Service Guide For 230 VAC
Extension Cord Data
Selecting a Location And Connecting Input Power
Do not move or operate unit where it could tip
Threading Welding Wire
Scale
Turn Off unit, and disconnect input power
Installing Diverter Valve And Switch For Optional Spool Gun
Operation
Connecting An Optional Spool Gun
End of hose
− Operation
Controls
OM-1330
Weld Parameter Chart
220 493-A
Supplementary Protector CB1
Routine Maintenance
Months
Unit Overload
Changing Drive Roll and Wire Inlet Guide
Turn Off power
Replacing Gun Contact Tip
Aligning Drive Rolls and Wire Guide
Removing Knob From Front Panel
Disconnect gun from unit
Cleaning Or Replacing Gun Liner
To Reassemble Gun
Replacing Switch And/Or Head Tube
Disconnect gun first
Troubleshooting
Welding Trouble Remedy
− Electrical Diagram
220 197-E
− MIG Welding Gmaw Guidelines
Typical MIG Process Connections
Select Wire Size
Typical MIG Process Control Settings
Wire Recommendation Wire Speed
Select Voltage
Holding And Positioning Welding Gun
Conditions That Affect Weld Bead Shape
Good Weld Bead Characteristics
Poor Weld Bead Characteristics
Gun Movement During Welding
Troubleshooting − Excessive Penetration
Troubleshooting − Excessive Spatter
Troubleshooting − Porosity
Possible Causes Corrective Actions
Troubleshooting − Incomplete Fusion
Troubleshooting − Lack Of Penetration
Troubleshooting − Burn-Through
Troubleshooting − Waviness Of Bead
Troubleshooting − Distortion
Common MIG Shielding Gases
Troubleshooting Guide For Semiautomatic Welding Equipment
Wire does not feed
Application
Welding arc not stable Wire slipping in drive rolls
− Parts List
CABLE,POWER 12 FT 5 in 12GA 4C Soow W/SPL Plug
Baffle, Center w/Components
Baffle, Center w/Components -1Item
Panel, Rear w/Components
Panel, Front w/Components
See Section Drive Roll & Wire Guide Kits
204857
M-10 Gun
Drive Roll And Wire Guide Kits
207 Optional Spoolmate Spool Gun Switch
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