Manuals
/
Brands
/
Power Tools
/
Welder
/
Miller Electric
/
Power Tools
/
Welder
Miller Electric
M-10 Gun, 140, 140 Auto-Set, 180 manual
1
1
60
60
Download
60 pages, 2.05 Mb
R
Processes
OM-225 311C
2007−05
Arc W
elding Power Source And
Wire Feeder
Description
MIG (GMAW )
W
elding
Flux Cored (FCA
W ) W
elding
Millermatic
140,
140
Auto−
Set
,
And
180
And
M-10
Gun
File: MIG (GMA
W)
V
isit
our website at
www.MillerWelds.com
™
Contents
Main
From Miller to You
Page
TABLE OF CONTENTS
SECTION 1 SAFETY PRECAUTIONS - READ BEFORE USING
1-1. Symbol Usage
.
1-2. Arc Welding Hazards
ELECTRIC SHOCK can kill.
ARC RAYS can burn eyes and skin.
WELDING can cause fire or explosion.
FLYING METAL can injure eyes.
BUILDUP OF GAS can injure or kill.
HOT PARTS can cause severe burns.
1-3. Additional Symbols For Installation, Operation, And Maintenance
FIRE OR EXPLOSION hazard.
FALLING UNIT can cause injury.
OVERUSE can cause OVERHEATING
STA TIC (ESD) can damage PC boards.
1-5. Principal Safety Standards
1-6. EMF Information
SECTION 2 CONSIGNES DE SCURIT LIRE AVANT UTILISATION
2-1. Symboles utiliss
.
2-2 . Dangers relatifs au soudage l arc
UNE DCHARGE LECTRIQUE peut entraner la mort.
LES RAYONS DARC peuvent entra- ner des brlures aux yeux et la peau.
LE SOUDAGE peut provoquer un incendie ou une explosion.
DES PARTICULES VOLANTES peuvent blesser les yeux.
LES ACCUMULATIONS DE GAZ risquent de provoquer des blessures ou mme la mort.
DES PICES CHAUDES peuvent provoquer des brlures graves.
e
Risque DINCENDIE OU DEXPLO- SION.
LA CHUTE DE LAPPAREIL peut blesser.
LEMPLOI EXCESSIF peut SUR- CHAUFFER LQUIPEMENT.
LES CHARGES LECTROSTATIQUES peuvent endommager les circuits imprims.
2-5. Principales normes de scurit
2-6. Information EMF
SECTION 3 SPECIFICATIONS
3-1. Specifications
A. 115 VAC Model
* CSA Rating
B. 115 VAC Model w/AutoSetE
3-2. Duty Cycle And Overheating
A or V
A. 115 VAC Model
B. 230 VAC Model
3-3. Volt-Ampere Curves
SECTION 4 INSTALLATION
4-1. Installing W elding Gun
.
Correct Incorrect
4-2. Installing W ork Clamp
4-3. Work Cable Routing Inside Unit
4-4. Process/Polarity Table
output terminal Connect to positive (+) output
put terminal Connect to negative () output
GMAW Solid wire with shield- ing gas DCEP Reverse polarity Connect to positive (+) out-
4-6. Installing Gas Supply
.
4-7. Selecting A Location And Connecting Input Power For 115 VAC Model
4-8. Selecting A Location And Connecting Input Power For 230 VAC Model
1
4-9. Electrical Service Guide For 230 VAC Model
4-10. Installing Wire Spool And Adjusting Hub Tension
Installing 8 in (203 mm) Wire Spool
Installing 4 in (102 mm) Wire Spool
4-11. Threading W elding Wire
.
INPUT POWER
Page
4-13. Installing Optional Spool Gun Switch In Welding Power Source
.
4-14. Connecting Spool Gun To Millermatic 140/180
Correct
Incorrect Gun Fully Seated
Gun Not Seated
.
SECTION 5 OPERATION
5-1. Controls For 115 VAC Model w/Auto-SetE
5-2. Controls For 115 VAC Model
115VWireWelder
V
V
ON OFF
5-3. Controls For 230 VAC Model
V
V
ON OFF
230VWireWelder
Page
5-4. Weld Parameter Chart For 115 VAC Model w/AutoSetE
Page
Page
Page
5-6. Weld Parameter Chart For 115 VAC Model w/Wire Speed Tracking Mode
Refer to chart below to select Voltage and Wire Speed based on thickness of material being welded.
.
Page
5-7. Weld Parameter Chart For 230 VAC Model w/Factory Set Non-Wire Speed Tracking Mode
Page
5-8. Weld Parameter Chart For 230 VAC Model w/Wire Speed Tracking Mode
(DCEN)
Refer to chart below to select Voltage and Wire Speed based on thickness of material being welded.
.
Page
SECTION 6 MAINTENANCE &TROUBLESHOOTING
6-1. Routine Maintenance
6-2. Overload Protection
6-3. Drive Motor Protection And Tip Saver/Short Circuit Protection
6-4. Changing Drive Roll Or Wire Inlet Guide
6-5. Replacing Gun Contact Tip
6-6. Cleaning Or Replacing Gun Liner
6-7. Replacing Switch And/Or Head Tube
6-8. Troubleshooting Table
Page
Page
Page
SECTION 8 MIG WELDING (GMAW) GUIDELINES
8-1. Typical MIG Process Connections
8-2. Typical MIG Process Control Settings
8-3. Holding And Positioning Welding Gun
8-4. Conditions That Affect Weld Bead Shape
8-5. Gun Movement During Welding
8-6. Poor Weld Bead Characteristics
8-7. Good Weld Bead Characteristics
8-8. Troubleshooting Excessive Spatter
8-9. Troubleshooting Porosity
8-10. Troubleshooting Excessive Penetration
8-11. Troubleshooting Lack Of Penetration
8-12. Troubleshooting Incomplete Fusion
8-13. Troubleshooting Burn-Through
8-14. Troubleshooting Waviness Of Bead
8-15. Troubleshooting Distortion
8-16. Common MIG Shielding Gases
SECTION 9 PARTS LIST
9-1. Recommended Spare Parts
9-2. Optional Drive Rolls
9-3. Options
Page
Warranty Questions?
Call 1-800-4-A-MILLER for your local Miller distributor.
Effective January 1, 2007 (Equipment with a serial number preface of LH or newer)
Please complete and retain with your personal records.
For Service
Always provide Model Name and Serial/Style Number.
Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Owners Record