OM-225 311 | Miller Electric M-10 Gun, 180, 140 Auto-Set guide

.A complete Parts List is available on-line at www.MillerWelds.com

Notes

OM-225 311 Page 25

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Miller Electric M-10 Gun, 180, 140 Auto-Set manual OM-225 311

Contents

Processes OM-225 311CDescription File MIG Gmaw From Miller to You Table of Contents − Parts List − Maintenance &TROUBLESHOOTING Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can kill Welding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or kill California Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut endommager l’ouïe LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessures En ce qui concerne les stimulateurs cardiaques Principales normes de sécurité Specifications − SpecificationsVAC Model VAC Model w/Auto−SetE 115 VAC Model Duty Cycle And Overheating230 VAC Model Overheating Amperage Volt-Ampere Curves Incorrect − InstallationInstalling Welding Gun Changing Polarity Work Cable Routing Inside UnitProcess/Polarity Table Installing Gas Supply Required where gasoline or Special installation may beVolatile liquids are present − See NEC Article 511 or CEC Do not move or operate unit where it could tip Input Voltage 230 Input Amperes At Rated Output Electrical Service Guide For 230 VAC ModelInstalling Wire Spool And Adjusting Hub Tension Remove gun nozzle and contact tip Threading Welding Wire End Of Wire To Spool Removing MIG Gun From Welding Power SourceCut Off End Of Wire Open Pressure Assembly Knob Operation Installing Optional Spool Gun Switch In Welding Power Source Connecting Spool Gun To Millermatic 140/180 Controls For 115 VAC Model w/Auto-SetE − Operation 115V Controls For 115 VAC Model 230V Controls For 230 VAC Model OM-225 311 Weld Parameter Chart For 115 VAC Model w/Auto−SetE 10/90 10/65 10/80 10/60 10/50 10/95 10/75 10/100 Aluminum 100% Argon 4043ER 030 0.8 mm 035 0.9 mm 10/32 OM-225 311 10/90 10/45 10/60 10/30 10/32 10/80 035 0.9 mm 030 0.8 mm #220179 #202926 #220179 Dcep Dcen 024 0.6 mm #220179 030 0.8 mm #202926 035 0.9 mm 045 1.2 mm 100 10/60 10/45 10/40 10/20 10/50 Routine Maintenance − Maintenance &TROUBLESHOOTINGOverload Protection Drive Motor Protection Replacing Gun Contact Tip Changing Drive Roll Or Wire Inlet GuideTurn Off power before replacing contact tip To Reassemble Gun Cleaning Or Replacing Gun LinerDisconnect gun from unit Replacing Switch And/Or Head Tube Trouble Remedy Troubleshooting Table OM-225 311 Circuit Diagram − Electrical Diagram 234 419-B Typical MIG Process Connections − MIG Welding Gmaw Guidelines Wire Recommendation Wire Speed Typical MIG Process Control SettingsSelect Wire Size Select Voltage Holding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Gun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Possible Causes Corrective Actions Troubleshooting − Excessive SpatterTroubleshooting − Porosity Troubleshooting − Incomplete Fusion Troubleshooting − Excessive PenetrationTroubleshooting − Lack Of Penetration Troubleshooting − Distortion Troubleshooting − Burn-ThroughTroubleshooting − Waviness Of Bead Flat & Horizontal1 Fillet Common MIG Shielding GasesApplication Recommended Spare Parts − Parts ListOptional Drive Rolls OptionsPage Support Service Miller Electric Mfg. Co Owner’s Record