030 0.8 mm 035 0.9 mm | Miller Electric M-10 Gun, 140, 180 specification

.A complete Parts List is available on-line at www.MillerWelds.com

5-5. Weld Parameter Chart For 115 VAC Model w/Factory Set Non-Wire Speed Tracking Mode

Refer to chart below to select Voltage and Wire Speed based on thickness of material being welded.

1. Number on left of	2. Number on right
slash is Voltage	of slash is Wire
Knob Setting.	Speed Knob Setting.
(Example: 4.5 / 65)	(Example: 4.5 / 65)

Solid Wire ER70S−6 (DCEP)

Solid Wire ER70S−6 (DCEP)

Flux Core E71T−11 (DCEN)

Stainless Steel (DCEP)

Selecting Wire, Gas and Control Settings for Aluminum

Aluminum w/ Opt. Spool Gun

Aluminum 100% Argon 4043ER

.030” (0.8 mm)

.035” (0.9 mm)

OM-225 311 Page 28

Image 32

Miller Electric M-10 Gun, 180, 140 Auto-Set manual 030 0.8 mm 035 0.9 mm, Aluminum 100% Argon 4043ER

Contents

OM-225 311C ProcessesDescription File MIG Gmaw From Miller to You Table of Contents − Maintenance &TROUBLESHOOTING − Parts List Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can kill ARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or kill California Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux LE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut endommager l’ouïe Risque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessures Principales normes de sécurité En ce qui concerne les stimulateurs cardiaques − Specifications SpecificationsVAC Model VAC Model w/Auto−SetE Duty Cycle And Overheating 115 VAC Model230 VAC Model Overheating Volt-Ampere Curves Amperage Incorrect − InstallationInstalling Welding Gun Changing Polarity Work Cable Routing Inside UnitProcess/Polarity Table Installing Gas Supply Special installation may be Required where gasoline orVolatile liquids are present − See NEC Article 511 or CEC Do not move or operate unit where it could tip Input Voltage 230 Input Amperes At Rated Output Electrical Service Guide For 230 VAC ModelInstalling Wire Spool And Adjusting Hub Tension Threading Welding Wire Remove gun nozzle and contact tip End Of Wire To Spool Removing MIG Gun From Welding Power SourceCut Off End Of Wire Open Pressure Assembly Knob Installing Optional Spool Gun Switch In Welding Power Source Operation Connecting Spool Gun To Millermatic 140/180 − Operation Controls For 115 VAC Model w/Auto-SetE Controls For 115 VAC Model 115V Controls For 230 VAC Model 230V OM-225 311 Weld Parameter Chart For 115 VAC Model w/Auto−SetE 10/90 10/65 10/80 10/60 10/50 10/95 10/75 10/100 030 0.8 mm 035 0.9 mm Aluminum 100% Argon 4043ER 10/32 OM-225 311 10/90 10/45 10/60 10/30 10/32 10/80 030 0.8 mm 035 0.9 mm #220179 #220179 #202926 Dcep Dcen 100 10/60 10/45 10/40 10/20 10/50 024 0.6 mm #220179 030 0.8 mm #202926 035 0.9 mm 045 1.2 mm − Maintenance &TROUBLESHOOTING Routine MaintenanceOverload Protection Drive Motor Protection Replacing Gun Contact Tip Changing Drive Roll Or Wire Inlet GuideTurn Off power before replacing contact tip To Reassemble Gun Cleaning Or Replacing Gun LinerDisconnect gun from unit Replacing Switch And/Or Head Tube Troubleshooting Table Trouble Remedy OM-225 311 − Electrical Diagram Circuit Diagram 234 419-B − MIG Welding Gmaw Guidelines Typical MIG Process Connections Typical MIG Process Control Settings Wire Recommendation Wire SpeedSelect Wire Size Select Voltage Holding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Gun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Possible Causes Corrective Actions Troubleshooting − Excessive SpatterTroubleshooting − Porosity Troubleshooting − Incomplete Fusion Troubleshooting − Excessive PenetrationTroubleshooting − Lack Of Penetration Troubleshooting − Distortion Troubleshooting − Burn-ThroughTroubleshooting − Waviness Of Bead Flat & Horizontal1 Fillet Common MIG Shielding GasesApplication − Parts List Recommended Spare PartsOptional Drive Rolls OptionsPage Service Support Owner’s Record Miller Electric Mfg. Co