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Miller Electric
Millermatic DVI, M-10 Gun
manual
Electrical Diagram
Models:
M-10 Gun
Millermatic DVI
1
36
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Troubleshooting
Specification
Poor Weld Bead Characteristics
Install
Parts list
Weld Parameter Chart
Symbol Usage
Threading Welding Wire
Maintenance
Hz Single Phase
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SECTION 7 − ELECTRICAL DIAGRAM
Figure
7-1.
Welding Power Source Circuit Diagram
OM-1330
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Contents
OM-1330220 237H
Processes
Description
File MIG Gmaw
From Miller to You
Table of Contents
− Parts List
Symbol Usage
Marks a special safety message
Arc Welding Hazards
Electric Shock can kill
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Flying Metal can injure eyes
Buildup of GAS can injure or kill
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
About Pacemakers
UNE Décharge Électrique peut entraîner la mort
LES Fumées ET LES GAZ peuvent être dangereux
Indique un message de sécurité particulier
LE Soudage peut provoquer un
Incendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES Pièces Chaudes peuvent provoquer des brûlures graves
Risque D’INCENDIE OU D’EXPLO
LA Chute DE L’APPAREIL peut blesser
’EMPLOI Excessif peut SUR
DES Organes Mobiles peuvent provoquer des blessures
Principales normes de sécurité
En ce qui concerne les stimulateurs cardiaques
Symbols And Definitions
Specifications
General Specifications
115 VAC
Duty Cycle And Overheating
Overheating
Volt-Ampere Curves
MIG Welding Gun Duty Cycle And Overheating
Definition
Connecting To Weld Output Terminals
Installing Work Clamp
Installing Welding Gun
Setting Gun Polarity For Wire Type
Installing Gas Supply
Rear Panel
Installing MIG Wire Spool and Adjusting Hub Tension
Installing 1 Or 2 lb Wire Spool
Connecting 1-Phase Input Power For 230 VAC
Electrical Service Guide For 230 VAC
Hz Single Phase
Extension Cord Data
Selecting a Location And Connecting Input Power
Do not move or operate unit where it could tip
Threading Welding Wire
Scale
Installing Diverter Valve And Switch For Optional Spool Gun
Turn Off unit, and disconnect input power
Operation
Connecting An Optional Spool Gun
End of hose
− Operation
Controls
OM-1330
Weld Parameter Chart
220 493-A
Routine Maintenance
Supplementary Protector CB1
Months
Changing Drive Roll and Wire Inlet Guide
Turn Off power
Unit Overload
Replacing Gun Contact Tip
Aligning Drive Rolls and Wire Guide
Removing Knob From Front Panel
Cleaning Or Replacing Gun Liner
Disconnect gun from unit
To Reassemble Gun
Replacing Switch And/Or Head Tube
Disconnect gun first
Troubleshooting
Welding Trouble Remedy
− Electrical Diagram
220 197-E
− MIG Welding Gmaw Guidelines
Typical MIG Process Connections
Typical MIG Process Control Settings
Wire Recommendation Wire Speed
Select Wire Size
Select Voltage
Holding And Positioning Welding Gun
Conditions That Affect Weld Bead Shape
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Gun Movement During Welding
Troubleshooting − Excessive Spatter
Troubleshooting − Porosity
Troubleshooting − Excessive Penetration
Possible Causes Corrective Actions
Troubleshooting − Lack Of Penetration
Troubleshooting − Incomplete Fusion
Troubleshooting − Burn-Through
Troubleshooting − Waviness Of Bead
Troubleshooting − Distortion
Troubleshooting Guide For Semiautomatic Welding Equipment
Wire does not feed
Common MIG Shielding Gases
Application
Welding arc not stable Wire slipping in drive rolls
− Parts List
CABLE,POWER 12 FT 5 in 12GA 4C Soow W/SPL Plug
Baffle, Center w/Components
Baffle, Center w/Components -1Item
Panel, Rear w/Components
Panel, Front w/Components
See Section Drive Roll & Wire Guide Kits
204857
M-10 Gun
Drive Roll And Wire Guide Kits
207 Optional Spoolmate Spool Gun Switch
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