Definitions, Specifications | Miller Electric 500DX R, OM-129

SECTION 2 − DEFINITIONS

2-1. Symbols And Definitions

		Stop Engine		Start Engine		Ether Starting Aid		Engine
		Do Not Switch		Battery (Engine)		Circuit Breaker		Engine Oil
		While Welding		Battery (Engine)		Circuit Breaker		Engine Oil
		While Welding
		Check Injectors/		Check Valve		Fuel		Protective Earth
		Pump		Clearance		Fuel		(Ground)
		Pump		Clearance				(Ground)
		Positive		Negative		Certified/Trained		Welding Arc
		Positive		Negative		Mechanic		Welding Arc
	A		V			Mechanic
	A	Amperes	V	Volts		Panel/Local	14	Remote
		Amperes		Volts		Panel/Local	14	Remote
		On		Temperature		Output		Alternating
		On		Temperature		Output		Current
								Current
		Stick (SMAW)		Constant Current		MIG (GMAW)		Constant Voltage
		Welding		(CC)		Welding		(CV)
		Time	h	Hours	s	Seconds	1	Single Phase
		Time		Hours		Seconds		Single Phase
3		Three Phase		Read Operator’s
		Three Phase		Manual
				Manual

SECTION 3 − SPECIFICATIONS

3-1. Weld, Power, And Engine Specifications

		Weld		Maximum
	Welding	Weld	Rated Welding	Open-	Auxiliary Power
	Welding	Output	Rated Welding	Open-	Auxiliary Power	Engine	Fuel Capacity
	Mode	Output	Output	Circuit	Rating	Engine	Fuel Capacity
	Mode	Range	Output	Circuit	Rating
		Range		Voltage
				Voltage

			500 A, 40 Volts DC,	95 (88 in CC		Deutz F3L-912
	CC/DC	45 − 600 A	500 A, 40 Volts DC,	mode on	Single-Phase,	Deutz F3L-912
	CC/DC	45 − 600 A	60% Duty Cycle	mode on		Air-Cooled,
			60% Duty Cycle	units with CV)		Air-Cooled,	23 gal (87 L)
				units with CV)	3 kVA/kW, 25 A,	Three-Cylinder,
					3 kVA/kW, 25 A,	Three-Cylinder,
					120 V AC, 60 Hz	41.5 HP Diesel
	CV/DC	14 − 38 V	400 A, 36 Volts DC,	48	120 V AC, 60 Hz	41.5 HP Diesel
	(Optional)	14 − 38 V	100% Duty Cycle	48		Engine
	(Optional)		100% Duty Cycle			Engine

OM-129 647 Page 9

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Miller Electric 500DX R, OM-129 manual Symbols And Definitions, Weld, Power, And Engine Specifications

Contents

Processes OM-129 647WDescription From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skin Engine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fire EMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interference − Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereux DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe ’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesser Information sur les champs électromagnétiques Principales normes de sécuritéLE Soudage À L’ARC risque de provoquer des interférences Consignes relatives aux stimulateurs cardiaques Symbols And Definitions − SpecificationsWeld, Power, And Engine Specifications − Definitions Curve shows typical fuel use under weld or power loads Dimensions, Weights, And Operating AnglesFuel Consumption 1898 lb 861 kg Engine End Warranty Minutes Welding Minutes Resting AC Auxiliary PowerDuty Cycle And Overheating 60% Duty Cycle At 500 Amperes Duty Cycle is Percentage CC/DC Standard CV/DC Models With CV Option Volt-Ampere Curves Optional AC Power Plant Curves Installing Welding Generator − InstallationDo Not Lift Unit From End Airflow Clearance Location When electrolyte is low, add Activating The Dry Charge BatteryCharger Maintain proper level Engine Prestart Checks Connecting The BatteryConnect Negative − Cable Last Tools Needed 1/2 Selecting Weld Cable Sizes Connecting To Weld Output Terminals After installing cylinder, wait at Installing Ether Cylinder Optional Ether Starting AidRemote A/V Control Receptacle RC3 Terminal Strip 2T Connections Optional Remote 14 Receptacle RC3 Information OptionalSocket Stop engine Standard Controls See Section − Operating the Welding Generator Description Of Standard Controls See Section Do not switch under loadIf light goes off, stop engine and check oil level If light goes on, stop engine and check engine belt Controls For Models With CV Option See Section This unit has a max OCV control circuit − Operating Auxiliary Equipment Auxiliary power is not affected by weld outputVolt And 240 Volt Duplex Receptacles 120 V 15 a AC Receptacle RC2 240 V 15 a AC Receptacle RC1 Gfci Receptacle Option Optional Auxiliary Power ReceptaclesAustralian And South African Receptacle Options British Receptacle Option Set Engine Control switch to Run when using auxiliary power Connecting Optional Auxiliary Power Plant1011 Load Terminals − Maintenance & Troubleshooting Deutz F3L912 Diesel Engine Maintenance Label To clean air filter Servicing Air CleanerHose Servicing Fuel And Lubrication Systems Servicing Optional Ether Starting Aid Adjusting Engine Speed1850 Checking And Replacing Alternator Belt To adjust belt tension13 mm Max Tools Needed 11/16 Stop engine To check belt tension Resetting Fan Belt Safety Shutdown Stop engine and let cool. Reinstall cleanout plug Inspecting And Cleaning Optional Spark Arrestor MufflerOverload Protection For Models With CV Option Stop engine and let cool Welding Troubleshooting Engine Auxiliary Power Trouble Remedy OM-129 647 Circuit Diagram For Welding Generator Standard Models − Electrical Diagrams Circuit Diagram For Welding Generator Models With CV Option 184 954-C Wetstacking − RUN-IN Procedure Load Bank Run-In Procedure Using Load Bank Do not touch hot exhaust Run-In Procedure Using Resistance GridBank/grid From flammables Selecting Equipment − Auxiliary Power GuidelinesGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Use ground device as stated in electrical codes Approximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running Watts Contractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment How Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting Amperage Volts Emergencies or power outages Generator is to supply standby power duringWelding Generator Auxiliary Power output circuit Customer-supplied equipment is required if Selecting Extension Cord Use Shortest Cord Possible 101 100 − Parts List 66 65 102 Dia Part Description Quantity Mkgs Optional Panel, Front w/Components CC Model Illustrated Panel, Front w/Components -1 Item 6 5 Generator Generator -1 Item Hardware is common Not available unless listed 171Includes Control Box CC/CV -1 Item 86 Optional Panel, Mtg Components CC/CV Model Panel, Mtg Components CC Model Page Your distributor also gives ServiceSupport To locate distributor nearest you call 1-800-4-A-Miller Miller Electric Mfg. CoFor assistance in filing or settling claims