Processes
OM-129 647W
Description
From Miller to You
Table of Contents
Page
Arc Welding Hazards
Symbol Usage
Electric Shock can kill
ARC Rays can burn eyes and skin
Engine Hazards
Moving Parts can cause injury
Battery Explosion can Blind
Engine Exhaust Gases can kill
Engine Heat can cause fire
EMF Information
Principal Safety Standards
Radiation can cause interference
ARC Welding can cause interference
− Consignes DE Sécurité − Lire Avant Utilisation
Signification des symboles
UN Choc Électrique peut tuer
LES Fumées ET LES GAZ peuvent être dangereux
DES Particules Volantes peuvent blesser les yeux
LE Soudage peut provoquer un in- cendie ou une explosion
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Bruit peut affecter l’ouïe
’EXPLOSION DE LA Batterie peut
DES Organes Mobiles peuvent provoquer des blessures
LA Chaleur DU Moteur peut pro- voquer un incendie
LA Chute DE L’APPAREIL peut blesser
Information sur les champs électromagnétiques
Principales normes de sécurité
LE Soudage À L’ARC risque de provoquer des interférences
Consignes relatives aux stimulateurs cardiaques
Symbols And Definitions
− Specifications
Weld, Power, And Engine Specifications
− Definitions
Curve shows typical fuel use under weld or power loads
Dimensions, Weights, And Operating Angles
Fuel Consumption
1898 lb 861 kg Engine End
Warranty Minutes Welding Minutes Resting
AC Auxiliary Power
Duty Cycle And Overheating
60% Duty Cycle At 500 Amperes Duty Cycle is Percentage
CC/DC Standard CV/DC Models With CV Option
Volt-Ampere Curves
Optional AC Power Plant Curves
Installing Welding Generator
− Installation
Do Not Lift Unit From End Airflow Clearance
Location
When electrolyte is low, add
Activating The Dry Charge Battery
Charger
Maintain proper level
Engine Prestart Checks
Connecting The Battery
Connect Negative − Cable Last
Tools Needed 1/2
Selecting Weld Cable Sizes
Connecting To Weld Output Terminals
After installing cylinder, wait at
Installing Ether Cylinder Optional Ether Starting Aid
Remote A/V Control Receptacle RC3
Terminal Strip 2T Connections Optional
Remote 14 Receptacle RC3 Information Optional
Socket
Stop engine
Standard Controls See Section
− Operating the Welding Generator
Description Of Standard Controls See Section
Do not switch under load
If light goes off, stop engine and check oil level
If light goes on, stop engine and check engine belt
Controls For Models With CV Option See Section
This unit has a max OCV control circuit
− Operating Auxiliary Equipment
Auxiliary power is not affected by weld output
Volt And 240 Volt Duplex Receptacles
120 V 15 a AC Receptacle RC2 240 V 15 a AC Receptacle RC1
Gfci Receptacle Option
Optional Auxiliary Power Receptacles
Australian And South African Receptacle Options
British Receptacle Option
Set Engine Control switch to Run when using auxiliary power
Connecting Optional Auxiliary Power Plant
1011
Load Terminals
− Maintenance & Troubleshooting
Deutz F3L912 Diesel Engine
Maintenance Label
To clean air filter
Servicing Air Cleaner
Hose
Servicing Fuel And Lubrication Systems
Servicing Optional Ether Starting Aid
Adjusting Engine Speed
1850
Checking And Replacing Alternator Belt
To adjust belt tension
13 mm Max Tools Needed 11/16
Stop engine To check belt tension
Resetting Fan Belt Safety Shutdown
Stop engine and let cool. Reinstall cleanout plug
Inspecting And Cleaning Optional Spark Arrestor Muffler
Overload Protection For Models With CV Option
Stop engine and let cool
Welding
Troubleshooting
Engine
Auxiliary Power
Trouble Remedy
OM-129 647
Circuit Diagram For Welding Generator Standard Models
− Electrical Diagrams
Circuit Diagram For Welding Generator Models With CV Option
184 954-C
Wetstacking
− RUN-IN Procedure
Load Bank
Run-In Procedure Using Load Bank
Do not touch hot exhaust
Run-In Procedure Using Resistance Grid
Bank/grid
From flammables
Selecting Equipment
− Auxiliary Power Guidelines
Grounding Generator To Truck Or Trailer Frame
How Much Power Does Equipment Require?
Grounding When Supplying Building Systems
Earth ground if supplying
Use ground device as stated in electrical codes
Approximate Power Requirements For Farm/Home Equipment
Approximate Power Requirements For Industrial Motors
Industrial Motors Rating Starting Watts Running Watts
Farm/Home Equipment Rating Starting Watts Running Watts
Contractor Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
How Much Power Can Generator Supply?
Power Required To Start Motor
Single-Phase Induction Motor Starting Requirements
KVA/HP x HP x 1000 = Starting Amperage Volts
Emergencies or power outages
Generator is to supply standby power during
Welding Generator Auxiliary Power output circuit
Customer-supplied equipment is required if
Selecting Extension Cord Use Shortest Cord Possible
101 100
− Parts List
66 65 102
Dia Part Description Quantity Mkgs
Optional
Panel, Front w/Components CC Model Illustrated
Panel, Front w/Components -1 Item
6 5
Generator
Generator -1 Item
Hardware is common Not available unless listed
171
Includes
Control Box CC/CV -1 Item 86 Optional
Panel, Mtg Components CC/CV Model
Panel, Mtg Components CC Model
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Your distributor also gives
Service
Support
To locate distributor nearest you call 1-800-4-A-Miller
Miller Electric Mfg. Co
For assistance in filing or settling claims