Installation, Installing Welding Generator

SECTION 4 − INSTALLATION

4-1. Installing Welding Generator

Movement

YDo Not Lift Unit From End

Airflow Clearance

18in

(460 mm)

		18 in
	18 in	(460 mm)
	18 in
	(460 mm)
	18 in	18 in
	18 in	(460 mm)
	(460 mm)	(460 mm)
	(460 mm)

Location

Grounding		1	Generator Base
		2	Metal Vehicle Frame
1	3	3	Equipment Grounding
1	3	4	Terminal
		4	Terminal

		GND/PE
	OR
	Electrically bond generator frame to
	vehicle frame by	metal-to-metal
2	contact.	2

4 Grounding Cable

Use #10 AWG or larger insulated copper wire.

YIf unit does not have GFCI receptacles, use GFCI- protected extension cord.

install1 3/96 − Ref. ST-800 652 / Ref. ST-800 477-A / ST-158 936-A / S-0854

4-2. Installing Exhaust Pipe

Y Stop engine and let cool.

Y Do not blow exhaust toward air cleaner or air intake.

Top View

Tools Needed: 1/2 in

exh_pipe2 4/96 − ST-154 089-A / ST-154 611 / ST-180 933-B

OM-129 647 Page 14

Page 18

Image 18

Miller Electric OM-129 Installation, Installing Welding Generator, Do Not Lift Unit From End Airflow Clearance, Location

Contents

OM-129 647W ProcessesDescription From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skin Engine Hazards Engine Exhaust Gases can kill Battery Explosion can BlindMoving Parts can cause injury Engine Heat can cause fire Radiation can cause interference Principal Safety StandardsEMF Information ARC Welding can cause interference UN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïe LA Chaleur DU Moteur peut pro- voquer un incendie DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chute DE L’APPAREIL peut blesser LE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécuritéInformation sur les champs électromagnétiques Consignes relatives aux stimulateurs cardiaques Weld, Power, And Engine Specifications − SpecificationsSymbols And Definitions − Definitions Fuel Consumption Dimensions, Weights, And Operating AnglesCurve shows typical fuel use under weld or power loads 1898 lb 861 kg Engine End Duty Cycle And Overheating AC Auxiliary PowerWarranty Minutes Welding Minutes Resting 60% Duty Cycle At 500 Amperes Duty Cycle is Percentage Volt-Ampere Curves CC/DC Standard CV/DC Models With CV Option Optional AC Power Plant Curves Do Not Lift Unit From End Airflow Clearance − InstallationInstalling Welding Generator Location Charger Activating The Dry Charge BatteryWhen electrolyte is low, add Maintain proper level Connect Negative − Cable Last Connecting The BatteryEngine Prestart Checks Tools Needed 1/2 Connecting To Weld Output Terminals Selecting Weld Cable Sizes Installing Ether Cylinder Optional Ether Starting Aid After installing cylinder, wait atRemote A/V Control Receptacle RC3 Socket Remote 14 Receptacle RC3 Information OptionalTerminal Strip 2T Connections Optional Stop engine − Operating the Welding Generator Standard Controls See Section If light goes off, stop engine and check oil level Do not switch under loadDescription Of Standard Controls See Section If light goes on, stop engine and check engine belt Controls For Models With CV Option See Section This unit has a max OCV control circuit Volt And 240 Volt Duplex Receptacles Auxiliary power is not affected by weld output− Operating Auxiliary Equipment 120 V 15 a AC Receptacle RC2 240 V 15 a AC Receptacle RC1 Australian And South African Receptacle Options Optional Auxiliary Power ReceptaclesGfci Receptacle Option British Receptacle Option 1011 Connecting Optional Auxiliary Power PlantSet Engine Control switch to Run when using auxiliary power Load Terminals − Maintenance & Troubleshooting Maintenance Label Deutz F3L912 Diesel Engine Servicing Air Cleaner To clean air filterHose Servicing Fuel And Lubrication Systems Adjusting Engine Speed Servicing Optional Ether Starting Aid1850 13 mm Max Tools Needed 11/16 To adjust belt tensionChecking And Replacing Alternator Belt Stop engine To check belt tension Resetting Fan Belt Safety Shutdown Overload Protection For Models With CV Option Inspecting And Cleaning Optional Spark Arrestor MufflerStop engine and let cool. Reinstall cleanout plug Stop engine and let cool Troubleshooting Welding Auxiliary Power Engine Trouble Remedy OM-129 647 − Electrical Diagrams Circuit Diagram For Welding Generator Standard Models Circuit Diagram For Welding Generator Models With CV Option 184 954-C − RUN-IN Procedure Wetstacking Run-In Procedure Using Load Bank Load Bank Bank/grid Run-In Procedure Using Resistance GridDo not touch hot exhaust From flammables − Auxiliary Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Use ground device as stated in electrical codes Industrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running Watts Single-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 = Starting Amperage Volts Welding Generator Auxiliary Power output circuit Generator is to supply standby power duringEmergencies or power outages Customer-supplied equipment is required if Selecting Extension Cord Use Shortest Cord Possible − Parts List 101 100 66 65 102 Dia Part Description Quantity Mkgs Optional Panel, Front w/Components CC Model Illustrated Panel, Front w/Components -1 Item Generator 6 5 Generator -1 Item 171 Hardware is common Not available unless listedIncludes Control Box CC/CV -1 Item 86 Optional Panel, Mtg Components CC/CV Model Panel, Mtg Components CC Model Page Service Your distributor also givesSupport Miller Electric Mfg. Co To locate distributor nearest you call 1-800-4-A-MillerFor assistance in filing or settling claims

Miller Electric OM-129, 500DX R manual Installation, Installing Welding Generator, Location

Models: OM-129 500DX R