Processes
OM-129 647W
Description
From Miller to You
Table of Contents
Page
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
ARC Rays can burn eyes and skin
Engine Hazards
Battery Explosion can Blind
Moving Parts can cause injury
Engine Exhaust Gases can kill
Engine Heat can cause fire
Principal Safety Standards
EMF Information
Radiation can cause interference
ARC Welding can cause interference
Signification des symboles
− Consignes DE Sécurité − Lire Avant Utilisation
UN Choc Électrique peut tuer
LES Fumées ET LES GAZ peuvent être dangereux
LE Soudage peut provoquer un in- cendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Bruit peut affecter l’ouïe
DES Organes Mobiles peuvent provoquer des blessures
’EXPLOSION DE LA Batterie peut
LA Chaleur DU Moteur peut pro- voquer un incendie
LA Chute DE L’APPAREIL peut blesser
Principales normes de sécurité
Information sur les champs électromagnétiques
LE Soudage À L’ARC risque de provoquer des interférences
Consignes relatives aux stimulateurs cardiaques
− Specifications
Symbols And Definitions
Weld, Power, And Engine Specifications
− Definitions
Dimensions, Weights, And Operating Angles
Curve shows typical fuel use under weld or power loads
Fuel Consumption
1898 lb 861 kg Engine End
AC Auxiliary Power
Warranty Minutes Welding Minutes Resting
Duty Cycle And Overheating
60% Duty Cycle At 500 Amperes Duty Cycle is Percentage
Volt-Ampere Curves
CC/DC Standard CV/DC Models With CV Option
Optional AC Power Plant Curves
− Installation
Installing Welding Generator
Do Not Lift Unit From End Airflow Clearance
Location
Activating The Dry Charge Battery
When electrolyte is low, add
Charger
Maintain proper level
Connecting The Battery
Engine Prestart Checks
Connect Negative − Cable Last
Tools Needed 1/2
Connecting To Weld Output Terminals
Selecting Weld Cable Sizes
After installing cylinder, wait at
Installing Ether Cylinder Optional Ether Starting Aid
Remote A/V Control Receptacle RC3
Remote 14 Receptacle RC3 Information Optional
Terminal Strip 2T Connections Optional
Socket
Stop engine
− Operating the Welding Generator
Standard Controls See Section
Do not switch under load
Description Of Standard Controls See Section
If light goes off, stop engine and check oil level
If light goes on, stop engine and check engine belt
Controls For Models With CV Option See Section
This unit has a max OCV control circuit
Auxiliary power is not affected by weld output
− Operating Auxiliary Equipment
Volt And 240 Volt Duplex Receptacles
120 V 15 a AC Receptacle RC2 240 V 15 a AC Receptacle RC1
Optional Auxiliary Power Receptacles
Gfci Receptacle Option
Australian And South African Receptacle Options
British Receptacle Option
Connecting Optional Auxiliary Power Plant
Set Engine Control switch to Run when using auxiliary power
1011
Load Terminals
− Maintenance & Troubleshooting
Maintenance Label
Deutz F3L912 Diesel Engine
To clean air filter
Servicing Air Cleaner
Hose
Servicing Fuel And Lubrication Systems
Servicing Optional Ether Starting Aid
Adjusting Engine Speed
1850
To adjust belt tension
Checking And Replacing Alternator Belt
13 mm Max Tools Needed 11/16
Stop engine To check belt tension
Resetting Fan Belt Safety Shutdown
Inspecting And Cleaning Optional Spark Arrestor Muffler
Stop engine and let cool. Reinstall cleanout plug
Overload Protection For Models With CV Option
Stop engine and let cool
Troubleshooting
Welding
Auxiliary Power
Engine
Trouble Remedy
OM-129 647
− Electrical Diagrams
Circuit Diagram For Welding Generator Standard Models
Circuit Diagram For Welding Generator Models With CV Option
184 954-C
− RUN-IN Procedure
Wetstacking
Run-In Procedure Using Load Bank
Load Bank
Run-In Procedure Using Resistance Grid
Do not touch hot exhaust
Bank/grid
From flammables
Selecting Equipment
− Auxiliary Power Guidelines
Grounding Generator To Truck Or Trailer Frame
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Earth ground if supplying
Use ground device as stated in electrical codes
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Industrial Motors Rating Starting Watts Running Watts
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
Contractor Rating Starting Watts Running Watts
Power Required To Start Motor
How Much Power Can Generator Supply?
Single-Phase Induction Motor Starting Requirements
KVA/HP x HP x 1000 = Starting Amperage Volts
Generator is to supply standby power during
Emergencies or power outages
Welding Generator Auxiliary Power output circuit
Customer-supplied equipment is required if
Selecting Extension Cord Use Shortest Cord Possible
− Parts List
101 100
66 65 102
Dia Part Description Quantity Mkgs
Optional
Panel, Front w/Components CC Model Illustrated
Panel, Front w/Components -1 Item
Generator
6 5
Generator -1 Item
Hardware is common Not available unless listed
171
Includes
Control Box CC/CV -1 Item 86 Optional
Panel, Mtg Components CC/CV Model
Panel, Mtg Components CC Model
Page
Your distributor also gives
Service
Support
To locate distributor nearest you call 1-800-4-A-Miller
Miller Electric Mfg. Co
For assistance in filing or settling claims