Miller Electric 500DX R, OM-129 instruction

10-5. Approximate Power Requirements For Industrial Motors

Industrial Motors	Rating	Starting Watts	Running Watts

Split Phase	1/8 HP	800	300
	1/6 HP	1225	500
	1/4 HP	1600	600
	1/3 HP	2100	700
	1/2 HP	3175	875
Capacitor Start-Induction Run	1/3 HP	2020	720
	1/2 HP	3075	975
	3/4 HP	4500	1400
	1 HP	6100	1600
	1-1/2 HP	8200	2200
	2 HP	10550	2850
	3 HP	15900	3900
	5 HP	23300	6800
Capacitor Start-Capacitor Run	1-1/2 HP	8100	2000
	5 HP	23300	6000
	7-1/2 HP	35000	8000
	10 HP	46700	10700
Fan Duty	1/8 HP	1000	400
	1/6 HP	1400	550
	1/4 HP	1850	650
	1/3 HP	2400	800
	1/2 HP	3500	1100

10-6. Approximate Power Requirements For Farm/Home Equipment

Farm/Home Equipment	Rating	Starting Watts	Running Watts

Stock Tank De-Icer		1000	1000
Grain Cleaner	1/4 HP	1650	650
Portable Conveyor	1/2 HP	3400	1000
Grain Elevator	3/4 HP	4400	1400
Milk Cooler		2900	1100
Milker (Vacuum Pump)	2 HP	10500	2800
FARM DUTY MOTORS	1/3 HP	1720	720
Std. (e.g. Conveyors,	1/2 HP	2575	975
Feed Augers, Air	3/4 HP	4500	1400
Compressors)	1 HP	6100	1600
	1-1/2 HP	8200	2200
	2 HP	10550	2850
	3 HP	15900	3900
	5 HP	23300	6800
High Torque (e.g. Barn	1-1/2 HP	8100	2000
Cleaners, Silo Unloaders,	5 HP	23300	6000
Silo Hoists, Bunk Feeders)	7-1/2 HP	35000	8000
	10 HP	46700	10700
3-1/2 cu. ft. Mixer	1/2 HP	3300	1000
High Pressure 1.8 Gal/Min	500 PSI	3150	950
Washer 2 gal/min	550 PSI	4500	1400
2 gal/min	700 PSI	6100	1600
Refrigerator or Freezer		3100	800
Shallow Well Pump	1/3 HP	2150	750
	1/2 HP	3100	1000
Sump Pump	1/3 HP	2100	800
	1/2 HP	3200	1050

OM-129 647 Page 47

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Miller Electric 500DX R, OM-129 manual Approximate Power Requirements For Industrial Motors

Contents

OM-129 647W ProcessesDescription From Miller to You Table of Contents Page ARC Rays can burn eyes and skin Symbol UsageArc Welding Hazards Electric Shock can kill Engine Hazards Engine Heat can cause fire Battery Explosion can BlindMoving Parts can cause injury Engine Exhaust Gases can kill ARC Welding can cause interference Principal Safety StandardsEMF Information Radiation can cause interference LES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuer LE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures graves LA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chaleur DU Moteur peut pro- voquer un incendie Consignes relatives aux stimulateurs cardiaques Principales normes de sécuritéInformation sur les champs électromagnétiques LE Soudage À L’ARC risque de provoquer des interférences − Definitions − SpecificationsSymbols And Definitions Weld, Power, And Engine Specifications 1898 lb 861 kg Engine End Dimensions, Weights, And Operating AnglesCurve shows typical fuel use under weld or power loads Fuel Consumption 60% Duty Cycle At 500 Amperes Duty Cycle is Percentage AC Auxiliary PowerWarranty Minutes Welding Minutes Resting Duty Cycle And Overheating CC/DC Standard CV/DC Models With CV Option Volt-Ampere Curves Optional AC Power Plant Curves Location − InstallationInstalling Welding Generator Do Not Lift Unit From End Airflow Clearance Maintain proper level Activating The Dry Charge BatteryWhen electrolyte is low, add Charger Tools Needed 1/2 Connecting The BatteryEngine Prestart Checks Connect Negative − Cable Last Selecting Weld Cable Sizes Connecting To Weld Output Terminals Installing Ether Cylinder Optional Ether Starting Aid After installing cylinder, wait atRemote A/V Control Receptacle RC3 Stop engine Remote 14 Receptacle RC3 Information OptionalTerminal Strip 2T Connections Optional Socket Standard Controls See Section − Operating the Welding Generator If light goes on, stop engine and check engine belt Do not switch under loadDescription Of Standard Controls See Section If light goes off, stop engine and check oil level Controls For Models With CV Option See Section This unit has a max OCV control circuit 120 V 15 a AC Receptacle RC2 240 V 15 a AC Receptacle RC1 Auxiliary power is not affected by weld output− Operating Auxiliary Equipment Volt And 240 Volt Duplex Receptacles British Receptacle Option Optional Auxiliary Power ReceptaclesGfci Receptacle Option Australian And South African Receptacle Options Load Terminals Connecting Optional Auxiliary Power PlantSet Engine Control switch to Run when using auxiliary power 1011 − Maintenance & Troubleshooting Deutz F3L912 Diesel Engine Maintenance Label Servicing Air Cleaner To clean air filterHose Servicing Fuel And Lubrication Systems Adjusting Engine Speed Servicing Optional Ether Starting Aid1850 Stop engine To check belt tension To adjust belt tensionChecking And Replacing Alternator Belt 13 mm Max Tools Needed 11/16 Resetting Fan Belt Safety Shutdown Stop engine and let cool Inspecting And Cleaning Optional Spark Arrestor MufflerStop engine and let cool. Reinstall cleanout plug Overload Protection For Models With CV Option Welding Troubleshooting Engine Auxiliary Power Trouble Remedy OM-129 647 Circuit Diagram For Welding Generator Standard Models − Electrical Diagrams Circuit Diagram For Welding Generator Models With CV Option 184 954-C Wetstacking − RUN-IN Procedure Load Bank Run-In Procedure Using Load Bank From flammables Run-In Procedure Using Resistance GridDo not touch hot exhaust Bank/grid − Auxiliary Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Use ground device as stated in electrical codes Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplying Farm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running Watts Contractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment KVA/HP x HP x 1000 = Starting Amperage Volts Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting Requirements Customer-supplied equipment is required if Generator is to supply standby power duringEmergencies or power outages Welding Generator Auxiliary Power output circuit Selecting Extension Cord Use Shortest Cord Possible 101 100 − Parts List 66 65 102 Dia Part Description Quantity Mkgs Optional Panel, Front w/Components CC Model Illustrated Panel, Front w/Components -1 Item 6 5 Generator Generator -1 Item 171 Hardware is common Not available unless listedIncludes Control Box CC/CV -1 Item 86 Optional Panel, Mtg Components CC/CV Model Panel, Mtg Components CC Model Page Service Your distributor also givesSupport Miller Electric Mfg. Co To locate distributor nearest you call 1-800-4-A-MillerFor assistance in filing or settling claims