Motion MMI-8S installation manual Appendix

APPENDIX I PAGE 1/1

MOLEX - WALDOM NYLON CONNECTOR SYSTEM USED BY THE MOTION GROUP

The connectors used on Motion Group equipment are nylon connectors are manufactured by Molex and are refered to as .062 style (pin diameter) or .093 (large driver motors only). They are available from Newark, Allied, and Digi-Key and come in 1 to 36 positions with locking and mounting tabs which snap-in to punched holes on brackets or enclosures.

TYPICAL $		POLES		TYPE	PART #	NEWARK #		USED ON
5.84/10		4	(.062)	MALE HOOD	03-06-2041	31F1004		HOME SENSOR ASSEMBLY
5.95/10		4	(.062)	FEMALE RECT	03-06-1041	31F1005		HOME SENSOR CABLE
1.86/5		6	(.062)	MALE HOOD	03-06-2062	31F1008		STEP MOTOR ASSY
2.07/5		6	(.062)	FEMALE RECT	03-06-1061	31F1009		MOTOR OUTPUT
1.86/5		6	(.093)	MALE HOOD	03-06-2062	31F1008		STEP MOTOR ASSY
2.07/5		6	(.093)	FEMALE RECT	03-06-1061	31F1009		MOTOR OUTPUT
(Strain Relief Hoods are available on request)
Contacts for Connector Sets .062 SIZE
6.79	FEMALE SOCKETS			LARGE TAB	02-06-1103	31F1027		22-18 GUAGE WIRE
	MALE PINS			LARGE TAB	02-06-2103	31F1026		22-18 GUAGE WIRE
	FEMALE SOCKETS			SMALL TAB	02-06-1132	31F1029		30-22 GUAGE WIRE
	MALE PINS			SMALL TAB	02-06-2132	31F1028		30-22 GUAGE WIRE
Contacts for Connector Sets .093 SIZE
6.79	FEMALE SOCKETS			LARGE TAB	02-06-1103	31F1027		22-18 GUAGE WIRE
	MALE PINS			LARGE TAB	02-06-2103	31F1026		22-18 GUAGE WIRE
	FEMALE SOCKETS			SMALL TAB	02-06-1132	31F1029		30-22 GUAGE WIRE
	MALE PINS			SMALL TAB	02-06-2132	31F1028		30-22 GUAGE WIRE
In general, single wires use small tab contact; double wires the large tab
Tooling
105	RATCHET TOOL .062 DIA			HTR-2262	11-01-006	30F338	MAKES PERFECT CRIMPS
105	RATCHET TOOL .093 DIA			HTR-XXXX	11-01-006	30F338	MAKES PERFECT CRIMPS
13	HAND TOOL			HT-1921	11-01-0015	31F1049	REQUIRES PRACTICE
12	EXTRACTOR .062 DIA			HT-2285	11-03-0002	30F773	SPRING LOADED PUNCH-OUT

12EXTRACTOR .093 DIA

Nylon Connector Designer/Service Kit

Contains male/female housing assortment, hand crimper, pin extractor (not as easy to use as spring extractor; see					above),
contacts, and case.
40	DESIGNER KIT	.062	WM-072	30F774
40	DESIGNER KIT	.093

All of the above, including custom cable sets are available from the factory.

Note: When disconnecting, grasp the mounting tabs, (not the wires) and rock from top to bottom (unseat the locking bump) rather than SMCe to SMCe and then pull the connection apart. The connections unseat easily with the right technique.

Contact factory for Heavy Duty Connectors with Metal Shells, Retainers, and Strain-Reliefs.