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Multiquip operation manual Operation And Parts Manual, MODEL DCA-10SPX4, Whisperwatttm Series

Models: DCA-10SPX4

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OPERATION AND PARTS MANUAL

WHISPERWATTTM SERIES

MODEL DCA-10SPX4

60 Hz GENERATOR

Revision #0 (02/17/09)

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES.

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Multiquip operation manual Operation And Parts Manual, MODEL DCA-10SPX4, Whisperwatttm Series, Hz GENERATOR

Contents

MODEL DCA-10SPX4 OPERATION AND PARTS MANUALWHISPERWATTTM SERIES 60 Hz GENERATORDiesel engine exhaust and some of PROPOSITION 65WARNINGPAGE 2 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE NOTE PAGEchange without notice TABLE OF CONTENTSMQ POWER DCA-10SPX4 WHISPERWATTTM GENERATOR COMPONENT DRAWINGSWhen ordering parts, please supply PARTS ORDERING PROCEDURESChoose from three easy options Ordering parts has never been easierTable 1. Generator Specifications DCA-10SPX4 - SPECIFICATIONSTable 2. Engine Specifications PAGE 6 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09TABLE 3. DIMENSIONS DCA-10SPX4 - DIMENSIONS TOP, SIDE AND FRONTFigure 1. Dimensions Dimension ft. mmHAZARD SYMBOLS DCA-10SPX4 - SAFETY MESSAGE ALERT SYMBOLSSAFETY MESSAGE ALERT SYMBOLS DANGERWARNING - ROTATING PARTS DCA-10SPX4 - SAFETY MESSAGE ALERT SYMBOLSCAUTION - ACCIDENTAL STARTING CAUTION - OVER-SPEED CONDITIONSDCA-10SPX4 - RULES FOR SAFE OPERATION General SafetyDANGER - READTHIS MANUAL Power Cord Safety Maintenance SafetyGrounding Safety DCA-10SPX4 - RULES FOR SAFE OPERATIONDANGER - EXPLOSION HAZARDS Battery SafetyDCA-10SPX4 - RULES FOR SAFE OPERATION WARNING - BURN HAZARDSDANGER-Lethal Exhaust Gas Hazards DANGER-Electrocution HazardsDANGER DCA-10SPX4 - RULES FOR SAFE OPERATIONDCA-10SPX4 - RULES FOR SAFE OPERATION Towing and Transporting SafetyPAGE 14 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE NOTE PAGEFigure 2.Typical Generator Grounding Application DCA-10SPX4 - INSTALLATIONPAGE 16 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 Outdoor Installation DCA-10SPX4 - INSTALLATIONIndoor Installation CAUTION - EXHAUST HAZARDGenerator DCA-10SPX4 - GENERAL INFORMATIONGenerator Control Panel Output Terminal PanelFigure 3. Major Components DCA-10SPX4 - MAJOR COMPONENTSTable 4. Generator Major Components DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEFigure 4. Generator Control Panel DCA-10SPX4 - GENERATOR CONTROL PANELOutput Terminal Familiarization DCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATIONFigure 5. Output Terminal Panel Output Terminal Panel120VAC GFCI Receptacle DCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATIONL5-30RTwist Lock 120VAC Receptacle Option Figure 6. G.F.C.I. ReceptacleFigure 11. Connecting Loads Connecting LoadsDCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGETable 5. Power Factor By Load Single Phase LoadDCA-10SPX4 - LOAD APPLICATION/MAXIMUM AMPERAGE DANGER - ELECTRICAL SYSTEM HAZARDSCircuit Breakers DCA-10SPX4 - SETUPLubrication Oil Figure 12. Engine Oil DipstickRefueling Procedure DCA-10SPX4 - SETUPWARNING - RESPIRATORY HAZARDS Figures 16 andAir Cleaner Cleaning the RadiatorCoolant Antifreeze/Summer Coolant/Water Table 9. Coolant CapacityBattery Cable Installation BatteryCAUTION - BATTERY SERVICING SAFETY WiringStart-up Procedure DCA-10SPX4 - GENERATOR START-UP PROCEDUREFigure 22. Speed Control Switch START/IDLE Before StartingFigure 26. Speed Control Switch RUN DCA-10SPX4 - GENERATOR START-UP PROCEDUREFigure 28. Voltmeter Figure 29. Voltage Adjust Control Knob Figure 25. Ammeter No LoadNormal Shutdown Procedure DCA-10SPX4 - GENERATOR SHUT-DOWN PROCEDURESEmergency Shutdown Procedure DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEAir Cleaner with Dust Indicator If Equipped DCA-10SPX4 - MAINTENANCEService Daily General InspectionCleaning the Fuel Strainer DCA-10SPX4 - MAINTENANCEAir Removal Check Oil LevelBrake Adjustment DCA-10SPX4 -TRAILER MAINTENANCEBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts DCA-10SPX4 -TRAILER MAINTENANCECAUTION - EYESIGHT HAZARD TireWear/InflationLug Nut Torque Requirements DCA-10SPX4 -TRAILER MAINTENANCEFigure 33. Wheel Lug Nuts Tightening Sequence PAGE 36 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09Figure 34. Generator Wiring Diagram DCA-10SPX4 - GENERATORWIRING DIAGRAMDCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE Figure 35. Engine Wiring Diagram DCA-10SPX4 - ENGINEWIRING DIAGRAMPAGE 38 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 TABLE 16. ENGINE TROUBLESHOOTING DCA-10SPX4 -TROUBLESHOOTING ENGINESYMPTOM POSSIBLE PROBLEMTABLE 16. ENGINE TROUBLESHOOTING CONTINUED DCA-10SPX4 -TROUBLESHOOTING ENGINESYMPTOM POSSIBLE PROBLEMTABLE 17. GENERATOR TROUBLESHOOTING DCA-10SPX4 -TROUBLESHOOTING GENERATORSYMPTOM POSSIBLE PROBLEMTABLE 18. FAILURE DIAGNOSIS LAMP CODE DCA-10SPX4 -TROUBLESHOOTING PRE-HEAT LAMP CODESINDICATION SUGGESTED REPAIRSDCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE NOTE PAGEQTY. Column DCA-10SPX4 - EXPLANATION OF CODE IN REMARKS COLUMNREMARKS Column NO. ColumnDCA-10SPX4 WHISPERWATTGENRATOR DCA-10SPX4 - SUGGESTED SPARE PARTSW/KUBOTA D1503M DIESEL ENGINE 1 TO 3 UNITSGENERATOR ASSY DCA -10SPX4 - GENERATOR ASSYPAGE 46 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 PART NAME DCA - 10SPX4 - GENERATOR ASSYREMARKS CONTROL PANEL ASSY DCA - 10SPX4 - CONTROL PANEL ASSYPAGE 48 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - CONTROL PANEL ASSY STARTER SWITCHPART NAME REMARKSPAGE 50 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - CONTROL PANEL ASSYPART NAME DCA - 10SPX4 - CONTROL PANEL ASSYOUTPUT RECEPTACLE ASSY DCA - 10SPX4 - OUTPUT RECEPTACLE ASSYPAGE 52 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 PART NAME DCA - 10SPX4 - OUTPUT RECEPTACLE ASSYENGINE AND RADIATOR ASSY DCA - 10SPX4 - ENGINE AND RADIATOR ASSYPAGE 54 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 PART NAME DCA - 10SPX4 - ENGINE AND RADIATOR ASSYREMARKS FAN BELT, .....................................................1 ............... REPLACES P/NPAGE 56 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - ENGINE AND RADIATOR ASSYPART NAME DCA - 10SPX4 - ENGINE AND RADIATOR ASSYBATTERY ASSY DCA - 10SPX4 - BATTERY ASSYPAGE 58 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 PART NAME DCA - 10SPX4 - BATTERY ASSYMUFFLER ASSY DCA - 10SPX4 - MUFFLER ASSYPAGE 60 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 PART NAME DCA - 10SPX4 - MUFFLER ASSYREMARKS GASKETFUEL TANK ASSY DCA - 10SPX4 - FUELTANK ASSYPAGE 62 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 PART NAME DCA - 10SPX4 - FUELTANK ASSYREMARKS FUEL FILTERENCLOSURE ASSY DCA - 10SPX4 - ENCLOSURE ASSYPAGE 64 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 PART NAME DCA - 10SPX4 - ENCLOSURE ASSYPAGE 66 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - ENCLOSURE ASSYPART NAME DCA - 10SPX4 - ENCLOSURE ASSYRUBBER SEALS ASSY DCA - 10SPX4 - RUBBER SEALS ASSYPAGE 68 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 PART NAME DCA - 10SPX4 - RUBBER SEALS ASSYNAME PLATE ASSY DCA - 10SPX4 - NAME PLATE ASSYPAGE 70 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 PART NAME DCA - 10SPX4 - NAME PLATE ASSYB9045 SPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE - PARTS2. ToobtainaReturnMaterialAuthorization Effective OctoberDCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE NOTE PAGEPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERES HOW TO GET HELPMQ Power Service/Tech Support/Warranty