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Note Page, DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE
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DCA-10SPX4
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Troubleshooting
Specification
Install
DCA-10SPX4 - GENERATORWIRING DIAGRAM
Warranty
Dimension
Maintenance
Connecting Loads
Symptom
DCA-10SPX4 - SETUP
Page 15
Image 15
NOTE PAGE
DCA-10SPX4—
OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 15
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Page 16
Page 15
Image 15
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Contents
60 Hz GENERATOR
OPERATION AND PARTS MANUAL
MODEL DCA-10SPX4
WHISPERWATTTM SERIES
PROPOSITION 65WARNING
Diesel engine exhaust and some of
PAGE 2 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE
NOTE PAGE
COMPONENT DRAWINGS
TABLE OF CONTENTS
change without notice
MQ POWER DCA-10SPX4 WHISPERWATTTM GENERATOR
Ordering parts has never been easier
PARTS ORDERING PROCEDURES
When ordering parts, please supply
Choose from three easy options
PAGE 6 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
DCA-10SPX4 - SPECIFICATIONS
Table 1. Generator Specifications
Table 2. Engine Specifications
Dimension ft. mm
DCA-10SPX4 - DIMENSIONS TOP, SIDE AND FRONT
TABLE 3. DIMENSIONS
Figure 1. Dimensions
DANGER
DCA-10SPX4 - SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
CAUTION - OVER-SPEED CONDITIONS
DCA-10SPX4 - SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - ACCIDENTAL STARTING
General Safety
DCA-10SPX4 - RULES FOR SAFE OPERATION
DANGER - READTHIS MANUAL
DCA-10SPX4 - RULES FOR SAFE OPERATION
Maintenance Safety
Power Cord Safety
Grounding Safety
WARNING - BURN HAZARDS
Battery Safety
DANGER - EXPLOSION HAZARDS
DCA-10SPX4 - RULES FOR SAFE OPERATION
DCA-10SPX4 - RULES FOR SAFE OPERATION
DANGER-Electrocution Hazards
DANGER-Lethal Exhaust Gas Hazards
DANGER
Towing and Transporting Safety
DCA-10SPX4 - RULES FOR SAFE OPERATION
PAGE 14 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE
NOTE PAGE
DCA-10SPX4 - INSTALLATION
Figure 2.Typical Generator Grounding Application
PAGE 16 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
CAUTION - EXHAUST HAZARD
DCA-10SPX4 - INSTALLATION
Outdoor Installation
Indoor Installation
Output Terminal Panel
DCA-10SPX4 - GENERAL INFORMATION
Generator
Generator Control Panel
DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE
DCA-10SPX4 - MAJOR COMPONENTS
Figure 3. Major Components
Table 4. Generator Major Components
Figure 4. Generator Control Panel
DCA-10SPX4 - GENERATOR CONTROL PANEL
Output Terminal Panel
DCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION
Output Terminal Familiarization
Figure 5. Output Terminal Panel
Figure 6. G.F.C.I. Receptacle
DCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION
120VAC GFCI Receptacle
L5-30RTwist Lock 120VAC Receptacle Option
DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE
Connecting Loads
Figure 11. Connecting Loads
DCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION
DANGER - ELECTRICAL SYSTEM HAZARDS
Single Phase Load
Table 5. Power Factor By Load
DCA-10SPX4 - LOAD APPLICATION/MAXIMUM AMPERAGE
Figure 12. Engine Oil Dipstick
DCA-10SPX4 - SETUP
Circuit Breakers
Lubrication Oil
Figures 16 and
DCA-10SPX4 - SETUP
Refueling Procedure
WARNING - RESPIRATORY HAZARDS
Coolant Antifreeze/Summer Coolant/Water
Cleaning the Radiator
Table 10. Anti-Freeze Operating Temperatures
Air Cleaner
Wiring
Battery
Battery Cable Installation
CAUTION - BATTERY SERVICING SAFETY
Before Starting
DCA-10SPX4 - GENERATOR START-UP PROCEDURE
Start-up Procedure
Figure 22. Speed Control Switch START/IDLE
Figure 25. Ammeter No Load
DCA-10SPX4 - GENERATOR START-UP PROCEDURE
Figure 26. Speed Control Switch RUN
Figure 28. Voltmeter Figure 29. Voltage Adjust Control Knob
DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE
DCA-10SPX4 - GENERATOR SHUT-DOWN PROCEDURES
Normal Shutdown Procedure
Emergency Shutdown Procedure
General Inspection
DCA-10SPX4 - MAINTENANCE
Air Cleaner with Dust Indicator If Equipped
Service Daily
Check Oil Level
DCA-10SPX4 - MAINTENANCE
Cleaning the Fuel Strainer
Air Removal
Hydraulic Surge Brakes
DCA-10SPX4 -TRAILER MAINTENANCE
Brake Adjustment
Brakes
TireWear/Inflation
DCA-10SPX4 -TRAILER MAINTENANCE
Tires/Wheels/Lug Nuts
CAUTION - EYESIGHT HAZARD
PAGE 36 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
DCA-10SPX4 -TRAILER MAINTENANCE
Lug Nut Torque Requirements
Figure 33. Wheel Lug Nuts Tightening Sequence
DCA-10SPX4 - GENERATORWIRING DIAGRAM
Figure 34. Generator Wiring Diagram
DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE
DCA-10SPX4 - ENGINEWIRING DIAGRAM
Figure 35. Engine Wiring Diagram
PAGE 38 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
POSSIBLE PROBLEM
DCA-10SPX4 -TROUBLESHOOTING ENGINE
TABLE 16. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
DCA-10SPX4 -TROUBLESHOOTING ENGINE
TABLE 16. ENGINE TROUBLESHOOTING CONTINUED
SYMPTOM
POSSIBLE PROBLEM
DCA-10SPX4 -TROUBLESHOOTING GENERATOR
TABLE 17. GENERATOR TROUBLESHOOTING
SYMPTOM
SUGGESTED REPAIRS
DCA-10SPX4 -TROUBLESHOOTING PRE-HEAT LAMP CODES
TABLE 18. FAILURE DIAGNOSIS LAMP CODE
INDICATION
DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE
NOTE PAGE
NO. Column
DCA-10SPX4 - EXPLANATION OF CODE IN REMARKS COLUMN
QTY. Column
REMARKS Column
1 TO 3 UNITS
DCA-10SPX4 - SUGGESTED SPARE PARTS
DCA-10SPX4 WHISPERWATTGENRATOR
W/KUBOTA D1503M DIESEL ENGINE
DCA -10SPX4 - GENERATOR ASSY
GENERATOR ASSY
PAGE 46 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
DCA - 10SPX4 - GENERATOR ASSY
PART NAME
REMARKS
DCA - 10SPX4 - CONTROL PANEL ASSY
CONTROL PANEL ASSY
PAGE 48 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
REMARKS
STARTER SWITCH
DCA - 10SPX4 - CONTROL PANEL ASSY
PART NAME
PAGE 50 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
DCA - 10SPX4 - CONTROL PANEL ASSY
PART NAME
DCA - 10SPX4 - CONTROL PANEL ASSY
DCA - 10SPX4 - OUTPUT RECEPTACLE ASSY
OUTPUT RECEPTACLE ASSY
PAGE 52 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
PART NAME
DCA - 10SPX4 - OUTPUT RECEPTACLE ASSY
DCA - 10SPX4 - ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
PAGE 54 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
FAN BELT, .....................................................1 ............... REPLACES P/N
DCA - 10SPX4 - ENGINE AND RADIATOR ASSY
PART NAME
REMARKS
PAGE 56 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
DCA - 10SPX4 - ENGINE AND RADIATOR ASSY
PART NAME
DCA - 10SPX4 - ENGINE AND RADIATOR ASSY
DCA - 10SPX4 - BATTERY ASSY
BATTERY ASSY
PAGE 58 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
PART NAME
DCA - 10SPX4 - BATTERY ASSY
DCA - 10SPX4 - MUFFLER ASSY
MUFFLER ASSY
PAGE 60 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
GASKET
DCA - 10SPX4 - MUFFLER ASSY
PART NAME
REMARKS
DCA - 10SPX4 - FUELTANK ASSY
FUEL TANK ASSY
PAGE 62 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
FUEL FILTER
DCA - 10SPX4 - FUELTANK ASSY
PART NAME
REMARKS
DCA - 10SPX4 - ENCLOSURE ASSY
ENCLOSURE ASSY
PAGE 64 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
PART NAME
DCA - 10SPX4 - ENCLOSURE ASSY
PAGE 66 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
DCA - 10SPX4 - ENCLOSURE ASSY
PART NAME
DCA - 10SPX4 - ENCLOSURE ASSY
DCA - 10SPX4 - RUBBER SEALS ASSY
RUBBER SEALS ASSY
PAGE 68 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
PART NAME
DCA - 10SPX4 - RUBBER SEALS ASSY
DCA - 10SPX4 - NAME PLATE ASSY
NAME PLATE ASSY
PAGE 70 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
DCA - 10SPX4 - NAME PLATE ASSY
PART NAME
B9045
Effective October
TERMS AND CONDITIONS OF SALE - PARTS
SPECIAL EXPEDITING SERVICE
2. ToobtainaReturnMaterialAuthorization
DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE
NOTE PAGE
Service/Tech Support/Warranty
HERES HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
MQ Power