Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip Note Page, DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE

Models: DCA-10SPX4

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DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 3

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Multiquip operation manual Note Page, DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE

Contents

60 Hz GENERATOR OPERATION AND PARTS MANUALMODEL DCA-10SPX4 WHISPERWATTTM SERIESPROPOSITION 65WARNING Diesel engine exhaust and some ofPAGE 2 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE NOTE PAGECOMPONENT DRAWINGS TABLE OF CONTENTSchange without notice MQ POWER DCA-10SPX4 WHISPERWATTTM GENERATOROrdering parts has never been easier PARTS ORDERING PROCEDURESWhen ordering parts, please supply Choose from three easy optionsPAGE 6 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA-10SPX4 - SPECIFICATIONSTable 1. Generator Specifications Table 2. Engine SpecificationsDimension ft. mm DCA-10SPX4 - DIMENSIONS TOP, SIDE AND FRONTTABLE 3. DIMENSIONS Figure 1. DimensionsDANGER DCA-10SPX4 - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS SAFETY MESSAGE ALERT SYMBOLSCAUTION - OVER-SPEED CONDITIONS DCA-10SPX4 - SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - ACCIDENTAL STARTINGGeneral Safety DCA-10SPX4 - RULES FOR SAFE OPERATIONDANGER - READTHIS MANUAL DCA-10SPX4 - RULES FOR SAFE OPERATION Maintenance SafetyPower Cord Safety Grounding SafetyWARNING - BURN HAZARDS Battery SafetyDANGER - EXPLOSION HAZARDS DCA-10SPX4 - RULES FOR SAFE OPERATIONDCA-10SPX4 - RULES FOR SAFE OPERATION DANGER-Electrocution HazardsDANGER-Lethal Exhaust Gas Hazards DANGERTowing and Transporting Safety DCA-10SPX4 - RULES FOR SAFE OPERATIONPAGE 14 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE NOTE PAGEDCA-10SPX4 - INSTALLATION Figure 2.Typical Generator Grounding ApplicationPAGE 16 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 CAUTION - EXHAUST HAZARD DCA-10SPX4 - INSTALLATIONOutdoor Installation Indoor InstallationOutput Terminal Panel DCA-10SPX4 - GENERAL INFORMATIONGenerator Generator Control PanelDCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE DCA-10SPX4 - MAJOR COMPONENTSFigure 3. Major Components Table 4. Generator Major ComponentsFigure 4. Generator Control Panel DCA-10SPX4 - GENERATOR CONTROL PANELOutput Terminal Panel DCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATIONOutput Terminal Familiarization Figure 5. Output Terminal PanelFigure 6. G.F.C.I. Receptacle DCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION120VAC GFCI Receptacle L5-30RTwist Lock 120VAC Receptacle OptionDCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE Connecting LoadsFigure 11. Connecting Loads DCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATIONDANGER - ELECTRICAL SYSTEM HAZARDS Single Phase LoadTable 5. Power Factor By Load DCA-10SPX4 - LOAD APPLICATION/MAXIMUM AMPERAGEFigure 12. Engine Oil Dipstick DCA-10SPX4 - SETUPCircuit Breakers Lubrication OilFigures 16 and DCA-10SPX4 - SETUPRefueling Procedure WARNING - RESPIRATORY HAZARDSTable 9. Coolant Capacity Cleaning the RadiatorAir Cleaner Coolant Antifreeze/Summer Coolant/WaterWiring BatteryBattery Cable Installation CAUTION - BATTERY SERVICING SAFETYBefore Starting DCA-10SPX4 - GENERATOR START-UP PROCEDUREStart-up Procedure Figure 22. Speed Control Switch START/IDLEFigure 25. Ammeter No Load DCA-10SPX4 - GENERATOR START-UP PROCEDUREFigure 26. Speed Control Switch RUN Figure 28. Voltmeter Figure 29. Voltage Adjust Control KnobDCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE DCA-10SPX4 - GENERATOR SHUT-DOWN PROCEDURESNormal Shutdown Procedure Emergency Shutdown ProcedureGeneral Inspection DCA-10SPX4 - MAINTENANCEAir Cleaner with Dust Indicator If Equipped Service DailyCheck Oil Level DCA-10SPX4 - MAINTENANCECleaning the Fuel Strainer Air RemovalHydraulic Surge Brakes DCA-10SPX4 -TRAILER MAINTENANCEBrake Adjustment BrakesTireWear/Inflation DCA-10SPX4 -TRAILER MAINTENANCETires/Wheels/Lug Nuts CAUTION - EYESIGHT HAZARDPAGE 36 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA-10SPX4 -TRAILER MAINTENANCELug Nut Torque Requirements Figure 33. Wheel Lug Nuts Tightening SequenceDCA-10SPX4 - GENERATORWIRING DIAGRAM Figure 34. Generator Wiring DiagramDCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE DCA-10SPX4 - ENGINEWIRING DIAGRAM Figure 35. Engine Wiring DiagramPAGE 38 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 POSSIBLE PROBLEM DCA-10SPX4 -TROUBLESHOOTING ENGINETABLE 16. ENGINE TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM DCA-10SPX4 -TROUBLESHOOTING ENGINETABLE 16. ENGINE TROUBLESHOOTING CONTINUED SYMPTOMPOSSIBLE PROBLEM DCA-10SPX4 -TROUBLESHOOTING GENERATORTABLE 17. GENERATOR TROUBLESHOOTING SYMPTOMSUGGESTED REPAIRS DCA-10SPX4 -TROUBLESHOOTING PRE-HEAT LAMP CODESTABLE 18. FAILURE DIAGNOSIS LAMP CODE INDICATIONDCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE NOTE PAGENO. Column DCA-10SPX4 - EXPLANATION OF CODE IN REMARKS COLUMNQTY. Column REMARKS Column1 TO 3 UNITS DCA-10SPX4 - SUGGESTED SPARE PARTSDCA-10SPX4 WHISPERWATTGENRATOR W/KUBOTA D1503M DIESEL ENGINEDCA -10SPX4 - GENERATOR ASSY GENERATOR ASSYPAGE 46 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - GENERATOR ASSY PART NAMEREMARKS DCA - 10SPX4 - CONTROL PANEL ASSY CONTROL PANEL ASSYPAGE 48 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 REMARKS STARTER SWITCHDCA - 10SPX4 - CONTROL PANEL ASSY PART NAMEPAGE 50 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - CONTROL PANEL ASSYPART NAME DCA - 10SPX4 - CONTROL PANEL ASSYDCA - 10SPX4 - OUTPUT RECEPTACLE ASSY OUTPUT RECEPTACLE ASSYPAGE 52 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 PART NAME DCA - 10SPX4 - OUTPUT RECEPTACLE ASSYDCA - 10SPX4 - ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYPAGE 54 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 FAN BELT, .....................................................1 ............... REPLACES P/N DCA - 10SPX4 - ENGINE AND RADIATOR ASSYPART NAME REMARKSPAGE 56 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - ENGINE AND RADIATOR ASSYPART NAME DCA - 10SPX4 - ENGINE AND RADIATOR ASSYDCA - 10SPX4 - BATTERY ASSY BATTERY ASSYPAGE 58 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 PART NAME DCA - 10SPX4 - BATTERY ASSYDCA - 10SPX4 - MUFFLER ASSY MUFFLER ASSYPAGE 60 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 GASKET DCA - 10SPX4 - MUFFLER ASSYPART NAME REMARKSDCA - 10SPX4 - FUELTANK ASSY FUEL TANK ASSYPAGE 62 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 FUEL FILTER DCA - 10SPX4 - FUELTANK ASSYPART NAME REMARKSDCA - 10SPX4 - ENCLOSURE ASSY ENCLOSURE ASSYPAGE 64 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 PART NAME DCA - 10SPX4 - ENCLOSURE ASSYPAGE 66 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - ENCLOSURE ASSYPART NAME DCA - 10SPX4 - ENCLOSURE ASSYDCA - 10SPX4 - RUBBER SEALS ASSY RUBBER SEALS ASSYPAGE 68 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 PART NAME DCA - 10SPX4 - RUBBER SEALS ASSYDCA - 10SPX4 - NAME PLATE ASSY NAME PLATE ASSYPAGE 70 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - NAME PLATE ASSY PART NAMEB9045 Effective October TERMS AND CONDITIONS OF SALE - PARTSSPECIAL EXPEDITING SERVICE 2. ToobtainaReturnMaterialAuthorizationDCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE NOTE PAGEService/Tech Support/Warranty HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MQ Power