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Note Page, DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE
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DCA-10SPX4
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Troubleshooting
Specs
Install
DCA-10SPX4 - GENERATORWIRING DIAGRAM
Warranty
Dimension
Maintenance
Connecting Loads
Symptom
DCA-10SPX4 - SETUP
Page 73
Image 73
NOTE PAGE
DCA-10SPX4—
OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 73
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Contents
MODEL DCA-10SPX4
OPERATION AND PARTS MANUAL
WHISPERWATTTM SERIES
60 Hz GENERATOR
Diesel engine exhaust and some of
PROPOSITION 65WARNING
PAGE 2 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE
NOTE PAGE
change without notice
TABLE OF CONTENTS
MQ POWER DCA-10SPX4 WHISPERWATTTM GENERATOR
COMPONENT DRAWINGS
When ordering parts, please supply
PARTS ORDERING PROCEDURES
Choose from three easy options
Ordering parts has never been easier
Table 1. Generator Specifications
DCA-10SPX4 - SPECIFICATIONS
Table 2. Engine Specifications
PAGE 6 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
TABLE 3. DIMENSIONS
DCA-10SPX4 - DIMENSIONS TOP, SIDE AND FRONT
Figure 1. Dimensions
Dimension ft. mm
HAZARD SYMBOLS
DCA-10SPX4 - SAFETY MESSAGE ALERT SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
DANGER
WARNING - ROTATING PARTS
DCA-10SPX4 - SAFETY MESSAGE ALERT SYMBOLS
CAUTION - ACCIDENTAL STARTING
CAUTION - OVER-SPEED CONDITIONS
DCA-10SPX4 - RULES FOR SAFE OPERATION
General Safety
DANGER - READTHIS MANUAL
Power Cord Safety
Maintenance Safety
Grounding Safety
DCA-10SPX4 - RULES FOR SAFE OPERATION
DANGER - EXPLOSION HAZARDS
Battery Safety
DCA-10SPX4 - RULES FOR SAFE OPERATION
WARNING - BURN HAZARDS
DANGER-Lethal Exhaust Gas Hazards
DANGER-Electrocution Hazards
DANGER
DCA-10SPX4 - RULES FOR SAFE OPERATION
DCA-10SPX4 - RULES FOR SAFE OPERATION
Towing and Transporting Safety
PAGE 14 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE
NOTE PAGE
Figure 2.Typical Generator Grounding Application
DCA-10SPX4 - INSTALLATION
PAGE 16 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
Outdoor Installation
DCA-10SPX4 - INSTALLATION
Indoor Installation
CAUTION - EXHAUST HAZARD
Generator
DCA-10SPX4 - GENERAL INFORMATION
Generator Control Panel
Output Terminal Panel
Figure 3. Major Components
DCA-10SPX4 - MAJOR COMPONENTS
Table 4. Generator Major Components
DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE
Figure 4. Generator Control Panel
DCA-10SPX4 - GENERATOR CONTROL PANEL
Output Terminal Familiarization
DCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION
Figure 5. Output Terminal Panel
Output Terminal Panel
120VAC GFCI Receptacle
DCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION
L5-30RTwist Lock 120VAC Receptacle Option
Figure 6. G.F.C.I. Receptacle
Figure 11. Connecting Loads
Connecting Loads
DCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION
DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE
Table 5. Power Factor By Load
Single Phase Load
DCA-10SPX4 - LOAD APPLICATION/MAXIMUM AMPERAGE
DANGER - ELECTRICAL SYSTEM HAZARDS
Circuit Breakers
DCA-10SPX4 - SETUP
Lubrication Oil
Figure 12. Engine Oil Dipstick
Refueling Procedure
DCA-10SPX4 - SETUP
WARNING - RESPIRATORY HAZARDS
Figures 16 and
Table 10. Anti-Freeze Operating Temperatures
Cleaning the Radiator
Air Cleaner
Coolant Antifreeze/Summer Coolant/Water
Battery Cable Installation
Battery
CAUTION - BATTERY SERVICING SAFETY
Wiring
Start-up Procedure
DCA-10SPX4 - GENERATOR START-UP PROCEDURE
Figure 22. Speed Control Switch START/IDLE
Before Starting
Figure 26. Speed Control Switch RUN
DCA-10SPX4 - GENERATOR START-UP PROCEDURE
Figure 28. Voltmeter Figure 29. Voltage Adjust Control Knob
Figure 25. Ammeter No Load
Normal Shutdown Procedure
DCA-10SPX4 - GENERATOR SHUT-DOWN PROCEDURES
Emergency Shutdown Procedure
DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE
Air Cleaner with Dust Indicator If Equipped
DCA-10SPX4 - MAINTENANCE
Service Daily
General Inspection
Cleaning the Fuel Strainer
DCA-10SPX4 - MAINTENANCE
Air Removal
Check Oil Level
Brake Adjustment
DCA-10SPX4 -TRAILER MAINTENANCE
Brakes
Hydraulic Surge Brakes
Tires/Wheels/Lug Nuts
DCA-10SPX4 -TRAILER MAINTENANCE
CAUTION - EYESIGHT HAZARD
TireWear/Inflation
Lug Nut Torque Requirements
DCA-10SPX4 -TRAILER MAINTENANCE
Figure 33. Wheel Lug Nuts Tightening Sequence
PAGE 36 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
Figure 34. Generator Wiring Diagram
DCA-10SPX4 - GENERATORWIRING DIAGRAM
DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE
Figure 35. Engine Wiring Diagram
DCA-10SPX4 - ENGINEWIRING DIAGRAM
PAGE 38 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
TABLE 16. ENGINE TROUBLESHOOTING
DCA-10SPX4 -TROUBLESHOOTING ENGINE
SYMPTOM
POSSIBLE PROBLEM
TABLE 16. ENGINE TROUBLESHOOTING CONTINUED
DCA-10SPX4 -TROUBLESHOOTING ENGINE
SYMPTOM
POSSIBLE PROBLEM
TABLE 17. GENERATOR TROUBLESHOOTING
DCA-10SPX4 -TROUBLESHOOTING GENERATOR
SYMPTOM
POSSIBLE PROBLEM
TABLE 18. FAILURE DIAGNOSIS LAMP CODE
DCA-10SPX4 -TROUBLESHOOTING PRE-HEAT LAMP CODES
INDICATION
SUGGESTED REPAIRS
DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE
NOTE PAGE
QTY. Column
DCA-10SPX4 - EXPLANATION OF CODE IN REMARKS COLUMN
REMARKS Column
NO. Column
DCA-10SPX4 WHISPERWATTGENRATOR
DCA-10SPX4 - SUGGESTED SPARE PARTS
W/KUBOTA D1503M DIESEL ENGINE
1 TO 3 UNITS
GENERATOR ASSY
DCA -10SPX4 - GENERATOR ASSY
PAGE 46 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
PART NAME
DCA - 10SPX4 - GENERATOR ASSY
REMARKS
CONTROL PANEL ASSY
DCA - 10SPX4 - CONTROL PANEL ASSY
PAGE 48 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
DCA - 10SPX4 - CONTROL PANEL ASSY
STARTER SWITCH
PART NAME
REMARKS
PAGE 50 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
DCA - 10SPX4 - CONTROL PANEL ASSY
PART NAME
DCA - 10SPX4 - CONTROL PANEL ASSY
OUTPUT RECEPTACLE ASSY
DCA - 10SPX4 - OUTPUT RECEPTACLE ASSY
PAGE 52 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
PART NAME
DCA - 10SPX4 - OUTPUT RECEPTACLE ASSY
ENGINE AND RADIATOR ASSY
DCA - 10SPX4 - ENGINE AND RADIATOR ASSY
PAGE 54 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
PART NAME
DCA - 10SPX4 - ENGINE AND RADIATOR ASSY
REMARKS
FAN BELT, .....................................................1 ............... REPLACES P/N
PAGE 56 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
DCA - 10SPX4 - ENGINE AND RADIATOR ASSY
PART NAME
DCA - 10SPX4 - ENGINE AND RADIATOR ASSY
BATTERY ASSY
DCA - 10SPX4 - BATTERY ASSY
PAGE 58 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
PART NAME
DCA - 10SPX4 - BATTERY ASSY
MUFFLER ASSY
DCA - 10SPX4 - MUFFLER ASSY
PAGE 60 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
PART NAME
DCA - 10SPX4 - MUFFLER ASSY
REMARKS
GASKET
FUEL TANK ASSY
DCA - 10SPX4 - FUELTANK ASSY
PAGE 62 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
PART NAME
DCA - 10SPX4 - FUELTANK ASSY
REMARKS
FUEL FILTER
ENCLOSURE ASSY
DCA - 10SPX4 - ENCLOSURE ASSY
PAGE 64 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
PART NAME
DCA - 10SPX4 - ENCLOSURE ASSY
PAGE 66 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
DCA - 10SPX4 - ENCLOSURE ASSY
PART NAME
DCA - 10SPX4 - ENCLOSURE ASSY
RUBBER SEALS ASSY
DCA - 10SPX4 - RUBBER SEALS ASSY
PAGE 68 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
PART NAME
DCA - 10SPX4 - RUBBER SEALS ASSY
NAME PLATE ASSY
DCA - 10SPX4 - NAME PLATE ASSY
PAGE 70 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09
PART NAME
DCA - 10SPX4 - NAME PLATE ASSY
B9045
SPECIAL EXPEDITING SERVICE
TERMS AND CONDITIONS OF SALE - PARTS
2. ToobtainaReturnMaterialAuthorization
Effective October
DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE
NOTE PAGE
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
HERES HOW TO GET HELP
MQ Power
Service/Tech Support/Warranty