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Multiquip DCA-10SPX4 operation manual PROPOSITION 65WARNING, Diesel engine exhaust and some of

Models: DCA-10SPX4

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PROPOSITION 65WARNING

Diesel engine exhaust and some of

PAGE 2 — DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09)

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Multiquip DCA-10SPX4 operation manual PROPOSITION 65WARNING, Diesel engine exhaust and some of

Contents

WHISPERWATTTM SERIES OPERATION AND PARTS MANUALMODEL DCA-10SPX4 60 Hz GENERATORPAGE 2 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 PROPOSITION 65WARNINGDiesel engine exhaust and some of NOTE PAGE DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEMQ POWER DCA-10SPX4 WHISPERWATTTM GENERATOR TABLE OF CONTENTSchange without notice COMPONENT DRAWINGSChoose from three easy options PARTS ORDERING PROCEDURESWhen ordering parts, please supply Ordering parts has never been easierTable 2. Engine Specifications DCA-10SPX4 - SPECIFICATIONSTable 1. Generator Specifications PAGE 6 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09Figure 1. Dimensions DCA-10SPX4 - DIMENSIONS TOP, SIDE AND FRONTTABLE 3. DIMENSIONS Dimension ft. mmSAFETY MESSAGE ALERT SYMBOLS DCA-10SPX4 - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS DANGERCAUTION - ACCIDENTAL STARTING DCA-10SPX4 - SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - OVER-SPEED CONDITIONSDANGER - READTHIS MANUAL General SafetyDCA-10SPX4 - RULES FOR SAFE OPERATION Grounding Safety Maintenance SafetyPower Cord Safety DCA-10SPX4 - RULES FOR SAFE OPERATIONDCA-10SPX4 - RULES FOR SAFE OPERATION Battery SafetyDANGER - EXPLOSION HAZARDS WARNING - BURN HAZARDSDANGER DANGER-Electrocution HazardsDANGER-Lethal Exhaust Gas Hazards DCA-10SPX4 - RULES FOR SAFE OPERATIONPAGE 14 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 Towing and Transporting SafetyDCA-10SPX4 - RULES FOR SAFE OPERATION NOTE PAGE DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEPAGE 16 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA-10SPX4 - INSTALLATIONFigure 2.Typical Generator Grounding Application Indoor Installation DCA-10SPX4 - INSTALLATIONOutdoor Installation CAUTION - EXHAUST HAZARDGenerator Control Panel DCA-10SPX4 - GENERAL INFORMATIONGenerator Output Terminal PanelTable 4. Generator Major Components DCA-10SPX4 - MAJOR COMPONENTSFigure 3. Major Components DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEDCA-10SPX4 - GENERATOR CONTROL PANEL Figure 4. Generator Control PanelFigure 5. Output Terminal Panel DCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATIONOutput Terminal Familiarization Output Terminal PanelL5-30RTwist Lock 120VAC Receptacle Option DCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION120VAC GFCI Receptacle Figure 6. G.F.C.I. ReceptacleDCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting LoadsFigure 11. Connecting Loads DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEDCA-10SPX4 - LOAD APPLICATION/MAXIMUM AMPERAGE Single Phase LoadTable 5. Power Factor By Load DANGER - ELECTRICAL SYSTEM HAZARDSLubrication Oil DCA-10SPX4 - SETUPCircuit Breakers Figure 12. Engine Oil DipstickWARNING - RESPIRATORY HAZARDS DCA-10SPX4 - SETUPRefueling Procedure Figures 16 andAir Cleaner Cleaning the RadiatorTable 10. Anti-Freeze Operating Temperatures Coolant Antifreeze/Summer Coolant/WaterCAUTION - BATTERY SERVICING SAFETY BatteryBattery Cable Installation WiringFigure 22. Speed Control Switch START/IDLE DCA-10SPX4 - GENERATOR START-UP PROCEDUREStart-up Procedure Before StartingFigure 28. Voltmeter Figure 29. Voltage Adjust Control Knob DCA-10SPX4 - GENERATOR START-UP PROCEDUREFigure 26. Speed Control Switch RUN Figure 25. Ammeter No LoadEmergency Shutdown Procedure DCA-10SPX4 - GENERATOR SHUT-DOWN PROCEDURESNormal Shutdown Procedure DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEService Daily DCA-10SPX4 - MAINTENANCEAir Cleaner with Dust Indicator If Equipped General InspectionAir Removal DCA-10SPX4 - MAINTENANCECleaning the Fuel Strainer Check Oil LevelBrakes DCA-10SPX4 -TRAILER MAINTENANCEBrake Adjustment Hydraulic Surge BrakesCAUTION - EYESIGHT HAZARD DCA-10SPX4 -TRAILER MAINTENANCETires/Wheels/Lug Nuts TireWear/InflationFigure 33. Wheel Lug Nuts Tightening Sequence DCA-10SPX4 -TRAILER MAINTENANCELug Nut Torque Requirements PAGE 36 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE DCA-10SPX4 - GENERATORWIRING DIAGRAMFigure 34. Generator Wiring Diagram PAGE 38 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA-10SPX4 - ENGINEWIRING DIAGRAMFigure 35. Engine Wiring Diagram SYMPTOM DCA-10SPX4 -TROUBLESHOOTING ENGINETABLE 16. ENGINE TROUBLESHOOTING POSSIBLE PROBLEMSYMPTOM DCA-10SPX4 -TROUBLESHOOTING ENGINETABLE 16. ENGINE TROUBLESHOOTING CONTINUED POSSIBLE PROBLEMSYMPTOM DCA-10SPX4 -TROUBLESHOOTING GENERATORTABLE 17. GENERATOR TROUBLESHOOTING POSSIBLE PROBLEMINDICATION DCA-10SPX4 -TROUBLESHOOTING PRE-HEAT LAMP CODESTABLE 18. FAILURE DIAGNOSIS LAMP CODE SUGGESTED REPAIRSNOTE PAGE DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEREMARKS Column DCA-10SPX4 - EXPLANATION OF CODE IN REMARKS COLUMNQTY. Column NO. ColumnW/KUBOTA D1503M DIESEL ENGINE DCA-10SPX4 - SUGGESTED SPARE PARTSDCA-10SPX4 WHISPERWATTGENRATOR 1 TO 3 UNITSPAGE 46 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA -10SPX4 - GENERATOR ASSYGENERATOR ASSY REMARKS DCA - 10SPX4 - GENERATOR ASSYPART NAME PAGE 48 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - CONTROL PANEL ASSYCONTROL PANEL ASSY PART NAME STARTER SWITCHDCA - 10SPX4 - CONTROL PANEL ASSY REMARKSDCA - 10SPX4 - CONTROL PANEL ASSY PAGE 50 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09DCA - 10SPX4 - CONTROL PANEL ASSY PART NAMEPAGE 52 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - OUTPUT RECEPTACLE ASSYOUTPUT RECEPTACLE ASSY DCA - 10SPX4 - OUTPUT RECEPTACLE ASSY PART NAMEPAGE 54 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY REMARKS DCA - 10SPX4 - ENGINE AND RADIATOR ASSYPART NAME FAN BELT, .....................................................1 ............... REPLACES P/NDCA - 10SPX4 - ENGINE AND RADIATOR ASSY PAGE 56 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09DCA - 10SPX4 - ENGINE AND RADIATOR ASSY PART NAMEPAGE 58 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - BATTERY ASSYBATTERY ASSY DCA - 10SPX4 - BATTERY ASSY PART NAMEPAGE 60 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - MUFFLER ASSYMUFFLER ASSY REMARKS DCA - 10SPX4 - MUFFLER ASSYPART NAME GASKETPAGE 62 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - FUELTANK ASSYFUEL TANK ASSY REMARKS DCA - 10SPX4 - FUELTANK ASSYPART NAME FUEL FILTERPAGE 64 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - ENCLOSURE ASSYENCLOSURE ASSY DCA - 10SPX4 - ENCLOSURE ASSY PART NAMEDCA - 10SPX4 - ENCLOSURE ASSY PAGE 66 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09DCA - 10SPX4 - ENCLOSURE ASSY PART NAMEPAGE 68 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - RUBBER SEALS ASSYRUBBER SEALS ASSY DCA - 10SPX4 - RUBBER SEALS ASSY PART NAMEPAGE 70 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - NAME PLATE ASSYNAME PLATE ASSY B9045 DCA - 10SPX4 - NAME PLATE ASSYPART NAME 2. ToobtainaReturnMaterialAuthorization TERMS AND CONDITIONS OF SALE - PARTSSPECIAL EXPEDITING SERVICE Effective OctoberNOTE PAGE DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEMQ Power HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING Service/Tech Support/Warranty