Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-10SPX4 operation manual DCA - 10SPX4 - ENGINE AND RADIATOR ASSY

Models: DCA-10SPX4

1 74

Download 74 pages 49.65 Kb

Page 56

PAGE 56 — DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09)

DCA - 10SPX4 — ENGINE AND RADIATOR ASSY.

ENGINE AND RADIATOR ASSY.

PAGE 56 — DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09)

Image 56

Multiquip DCA-10SPX4 operation manual DCA - 10SPX4 - ENGINE AND RADIATOR ASSY

Contents

OPERATION AND PARTS MANUAL MODEL DCA-10SPX4WHISPERWATTTM SERIES 60 Hz GENERATORPAGE 2 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 PROPOSITION 65WARNINGDiesel engine exhaust and some of NOTE PAGE DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGETABLE OF CONTENTS change without noticeMQ POWER DCA-10SPX4 WHISPERWATTTM GENERATOR COMPONENT DRAWINGSPARTS ORDERING PROCEDURES When ordering parts, please supplyChoose from three easy options Ordering parts has never been easierDCA-10SPX4 - SPECIFICATIONS Table 1. Generator SpecificationsTable 2. Engine Specifications PAGE 6 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09DCA-10SPX4 - DIMENSIONS TOP, SIDE AND FRONT TABLE 3. DIMENSIONSFigure 1. Dimensions Dimension ft. mmDCA-10SPX4 - SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLSSAFETY MESSAGE ALERT SYMBOLS DANGERDCA-10SPX4 - SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTSCAUTION - ACCIDENTAL STARTING CAUTION - OVER-SPEED CONDITIONSDANGER - READTHIS MANUAL General SafetyDCA-10SPX4 - RULES FOR SAFE OPERATION Maintenance Safety Power Cord SafetyGrounding Safety DCA-10SPX4 - RULES FOR SAFE OPERATIONBattery Safety DANGER - EXPLOSION HAZARDSDCA-10SPX4 - RULES FOR SAFE OPERATION WARNING - BURN HAZARDSDANGER-Electrocution Hazards DANGER-Lethal Exhaust Gas HazardsDANGER DCA-10SPX4 - RULES FOR SAFE OPERATIONPAGE 14 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 Towing and Transporting SafetyDCA-10SPX4 - RULES FOR SAFE OPERATION NOTE PAGE DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEPAGE 16 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA-10SPX4 - INSTALLATIONFigure 2.Typical Generator Grounding Application DCA-10SPX4 - INSTALLATION Outdoor InstallationIndoor Installation CAUTION - EXHAUST HAZARDDCA-10SPX4 - GENERAL INFORMATION GeneratorGenerator Control Panel Output Terminal PanelDCA-10SPX4 - MAJOR COMPONENTS Figure 3. Major ComponentsTable 4. Generator Major Components DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEDCA-10SPX4 - GENERATOR CONTROL PANEL Figure 4. Generator Control PanelDCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION Output Terminal FamiliarizationFigure 5. Output Terminal Panel Output Terminal PanelDCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION 120VAC GFCI ReceptacleL5-30RTwist Lock 120VAC Receptacle Option Figure 6. G.F.C.I. ReceptacleConnecting Loads Figure 11. Connecting LoadsDCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGESingle Phase Load Table 5. Power Factor By LoadDCA-10SPX4 - LOAD APPLICATION/MAXIMUM AMPERAGE DANGER - ELECTRICAL SYSTEM HAZARDSDCA-10SPX4 - SETUP Circuit BreakersLubrication Oil Figure 12. Engine Oil DipstickDCA-10SPX4 - SETUP Refueling ProcedureWARNING - RESPIRATORY HAZARDS Figures 16 andCleaning the Radiator Table 10. Anti-Freeze Operating TemperaturesAir Cleaner Coolant Antifreeze/Summer Coolant/WaterBattery Battery Cable InstallationCAUTION - BATTERY SERVICING SAFETY WiringDCA-10SPX4 - GENERATOR START-UP PROCEDURE Start-up ProcedureFigure 22. Speed Control Switch START/IDLE Before StartingDCA-10SPX4 - GENERATOR START-UP PROCEDURE Figure 26. Speed Control Switch RUNFigure 28. Voltmeter Figure 29. Voltage Adjust Control Knob Figure 25. Ammeter No LoadDCA-10SPX4 - GENERATOR SHUT-DOWN PROCEDURES Normal Shutdown ProcedureEmergency Shutdown Procedure DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEDCA-10SPX4 - MAINTENANCE Air Cleaner with Dust Indicator If EquippedService Daily General InspectionDCA-10SPX4 - MAINTENANCE Cleaning the Fuel StrainerAir Removal Check Oil LevelDCA-10SPX4 -TRAILER MAINTENANCE Brake AdjustmentBrakes Hydraulic Surge BrakesDCA-10SPX4 -TRAILER MAINTENANCE Tires/Wheels/Lug NutsCAUTION - EYESIGHT HAZARD TireWear/InflationDCA-10SPX4 -TRAILER MAINTENANCE Lug Nut Torque RequirementsFigure 33. Wheel Lug Nuts Tightening Sequence PAGE 36 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE DCA-10SPX4 - GENERATORWIRING DIAGRAMFigure 34. Generator Wiring Diagram PAGE 38 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA-10SPX4 - ENGINEWIRING DIAGRAMFigure 35. Engine Wiring Diagram DCA-10SPX4 -TROUBLESHOOTING ENGINE TABLE 16. ENGINE TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMDCA-10SPX4 -TROUBLESHOOTING ENGINE TABLE 16. ENGINE TROUBLESHOOTING CONTINUEDSYMPTOM POSSIBLE PROBLEMDCA-10SPX4 -TROUBLESHOOTING GENERATOR TABLE 17. GENERATOR TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMDCA-10SPX4 -TROUBLESHOOTING PRE-HEAT LAMP CODES TABLE 18. FAILURE DIAGNOSIS LAMP CODEINDICATION SUGGESTED REPAIRSNOTE PAGE DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEDCA-10SPX4 - EXPLANATION OF CODE IN REMARKS COLUMN QTY. ColumnREMARKS Column NO. ColumnDCA-10SPX4 - SUGGESTED SPARE PARTS DCA-10SPX4 WHISPERWATTGENRATORW/KUBOTA D1503M DIESEL ENGINE 1 TO 3 UNITSPAGE 46 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA -10SPX4 - GENERATOR ASSYGENERATOR ASSY REMARKS DCA - 10SPX4 - GENERATOR ASSYPART NAME PAGE 48 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - CONTROL PANEL ASSYCONTROL PANEL ASSY STARTER SWITCH DCA - 10SPX4 - CONTROL PANEL ASSYPART NAME REMARKSDCA - 10SPX4 - CONTROL PANEL ASSY PAGE 50 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09DCA - 10SPX4 - CONTROL PANEL ASSY PART NAMEPAGE 52 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - OUTPUT RECEPTACLE ASSYOUTPUT RECEPTACLE ASSY DCA - 10SPX4 - OUTPUT RECEPTACLE ASSY PART NAMEPAGE 54 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY DCA - 10SPX4 - ENGINE AND RADIATOR ASSY PART NAMEREMARKS FAN BELT, .....................................................1 ............... REPLACES P/NDCA - 10SPX4 - ENGINE AND RADIATOR ASSY PAGE 56 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09DCA - 10SPX4 - ENGINE AND RADIATOR ASSY PART NAMEPAGE 58 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - BATTERY ASSYBATTERY ASSY DCA - 10SPX4 - BATTERY ASSY PART NAMEPAGE 60 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - MUFFLER ASSYMUFFLER ASSY DCA - 10SPX4 - MUFFLER ASSY PART NAMEREMARKS GASKETPAGE 62 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - FUELTANK ASSYFUEL TANK ASSY DCA - 10SPX4 - FUELTANK ASSY PART NAMEREMARKS FUEL FILTERPAGE 64 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - ENCLOSURE ASSYENCLOSURE ASSY DCA - 10SPX4 - ENCLOSURE ASSY PART NAMEDCA - 10SPX4 - ENCLOSURE ASSY PAGE 66 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09DCA - 10SPX4 - ENCLOSURE ASSY PART NAMEPAGE 68 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - RUBBER SEALS ASSYRUBBER SEALS ASSY DCA - 10SPX4 - RUBBER SEALS ASSY PART NAMEPAGE 70 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - NAME PLATE ASSYNAME PLATE ASSY B9045 DCA - 10SPX4 - NAME PLATE ASSYPART NAME TERMS AND CONDITIONS OF SALE - PARTS SPECIAL EXPEDITING SERVICE2. ToobtainaReturnMaterialAuthorization Effective OctoberNOTE PAGE DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEHERES HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLINGMQ Power Service/Tech Support/Warranty