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Multiquip DCA-10SPX4 operation manual DCA -10SPX4 - GENERATOR ASSY, Generator Assy

Models: DCA-10SPX4

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DCA -10SPX4 — GENERATOR ASSY.

GENERATOR ASSY.

PAGE 46 — DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09)

Page 46

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Multiquip DCA-10SPX4 operation manual DCA -10SPX4 - GENERATOR ASSY, Generator Assy

Contents

WHISPERWATTTM SERIES OPERATION AND PARTS MANUALMODEL DCA-10SPX4 60 Hz GENERATORDiesel engine exhaust and some of PROPOSITION 65WARNINGPAGE 2 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 NOTE PAGE DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEMQ POWER DCA-10SPX4 WHISPERWATTTM GENERATOR TABLE OF CONTENTSchange without notice COMPONENT DRAWINGSChoose from three easy options PARTS ORDERING PROCEDURESWhen ordering parts, please supply Ordering parts has never been easierTable 2. Engine Specifications DCA-10SPX4 - SPECIFICATIONSTable 1. Generator Specifications PAGE 6 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09Figure 1. Dimensions DCA-10SPX4 - DIMENSIONS TOP, SIDE AND FRONTTABLE 3. DIMENSIONS Dimension ft. mmSAFETY MESSAGE ALERT SYMBOLS DCA-10SPX4 - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS DANGERCAUTION - ACCIDENTAL STARTING DCA-10SPX4 - SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - OVER-SPEED CONDITIONSDCA-10SPX4 - RULES FOR SAFE OPERATION General SafetyDANGER - READTHIS MANUAL Grounding Safety Maintenance SafetyPower Cord Safety DCA-10SPX4 - RULES FOR SAFE OPERATIONDCA-10SPX4 - RULES FOR SAFE OPERATION Battery SafetyDANGER - EXPLOSION HAZARDS WARNING - BURN HAZARDSDANGER DANGER-Electrocution HazardsDANGER-Lethal Exhaust Gas Hazards DCA-10SPX4 - RULES FOR SAFE OPERATIONDCA-10SPX4 - RULES FOR SAFE OPERATION Towing and Transporting SafetyPAGE 14 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 NOTE PAGE DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEFigure 2.Typical Generator Grounding Application DCA-10SPX4 - INSTALLATIONPAGE 16 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 Indoor Installation DCA-10SPX4 - INSTALLATIONOutdoor Installation CAUTION - EXHAUST HAZARDGenerator Control Panel DCA-10SPX4 - GENERAL INFORMATIONGenerator Output Terminal PanelTable 4. Generator Major Components DCA-10SPX4 - MAJOR COMPONENTSFigure 3. Major Components DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEDCA-10SPX4 - GENERATOR CONTROL PANEL Figure 4. Generator Control PanelFigure 5. Output Terminal Panel DCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATIONOutput Terminal Familiarization Output Terminal PanelL5-30RTwist Lock 120VAC Receptacle Option DCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION120VAC GFCI Receptacle Figure 6. G.F.C.I. ReceptacleDCA-10SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting LoadsFigure 11. Connecting Loads DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEDCA-10SPX4 - LOAD APPLICATION/MAXIMUM AMPERAGE Single Phase LoadTable 5. Power Factor By Load DANGER - ELECTRICAL SYSTEM HAZARDSLubrication Oil DCA-10SPX4 - SETUPCircuit Breakers Figure 12. Engine Oil DipstickWARNING - RESPIRATORY HAZARDS DCA-10SPX4 - SETUPRefueling Procedure Figures 16 andAir Cleaner Cleaning the RadiatorTable 10. Anti-Freeze Operating Temperatures Coolant Antifreeze/Summer Coolant/WaterCAUTION - BATTERY SERVICING SAFETY BatteryBattery Cable Installation WiringFigure 22. Speed Control Switch START/IDLE DCA-10SPX4 - GENERATOR START-UP PROCEDUREStart-up Procedure Before StartingFigure 28. Voltmeter Figure 29. Voltage Adjust Control Knob DCA-10SPX4 - GENERATOR START-UP PROCEDUREFigure 26. Speed Control Switch RUN Figure 25. Ammeter No LoadEmergency Shutdown Procedure DCA-10SPX4 - GENERATOR SHUT-DOWN PROCEDURESNormal Shutdown Procedure DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEService Daily DCA-10SPX4 - MAINTENANCEAir Cleaner with Dust Indicator If Equipped General InspectionAir Removal DCA-10SPX4 - MAINTENANCECleaning the Fuel Strainer Check Oil LevelBrakes DCA-10SPX4 -TRAILER MAINTENANCEBrake Adjustment Hydraulic Surge BrakesCAUTION - EYESIGHT HAZARD DCA-10SPX4 -TRAILER MAINTENANCETires/Wheels/Lug Nuts TireWear/InflationFigure 33. Wheel Lug Nuts Tightening Sequence DCA-10SPX4 -TRAILER MAINTENANCELug Nut Torque Requirements PAGE 36 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09Figure 34. Generator Wiring Diagram DCA-10SPX4 - GENERATORWIRING DIAGRAMDCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGE Figure 35. Engine Wiring Diagram DCA-10SPX4 - ENGINEWIRING DIAGRAMPAGE 38 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 SYMPTOM DCA-10SPX4 -TROUBLESHOOTING ENGINETABLE 16. ENGINE TROUBLESHOOTING POSSIBLE PROBLEMSYMPTOM DCA-10SPX4 -TROUBLESHOOTING ENGINETABLE 16. ENGINE TROUBLESHOOTING CONTINUED POSSIBLE PROBLEMSYMPTOM DCA-10SPX4 -TROUBLESHOOTING GENERATORTABLE 17. GENERATOR TROUBLESHOOTING POSSIBLE PROBLEMINDICATION DCA-10SPX4 -TROUBLESHOOTING PRE-HEAT LAMP CODESTABLE 18. FAILURE DIAGNOSIS LAMP CODE SUGGESTED REPAIRSNOTE PAGE DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEREMARKS Column DCA-10SPX4 - EXPLANATION OF CODE IN REMARKS COLUMNQTY. Column NO. ColumnW/KUBOTA D1503M DIESEL ENGINE DCA-10SPX4 - SUGGESTED SPARE PARTSDCA-10SPX4 WHISPERWATTGENRATOR 1 TO 3 UNITSGENERATOR ASSY DCA -10SPX4 - GENERATOR ASSYPAGE 46 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 PART NAME DCA - 10SPX4 - GENERATOR ASSYREMARKS CONTROL PANEL ASSY DCA - 10SPX4 - CONTROL PANEL ASSYPAGE 48 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 PART NAME STARTER SWITCHDCA - 10SPX4 - CONTROL PANEL ASSY REMARKSDCA - 10SPX4 - CONTROL PANEL ASSY PAGE 50 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09DCA - 10SPX4 - CONTROL PANEL ASSY PART NAMEOUTPUT RECEPTACLE ASSY DCA - 10SPX4 - OUTPUT RECEPTACLE ASSYPAGE 52 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - OUTPUT RECEPTACLE ASSY PART NAMEENGINE AND RADIATOR ASSY DCA - 10SPX4 - ENGINE AND RADIATOR ASSYPAGE 54 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 REMARKS DCA - 10SPX4 - ENGINE AND RADIATOR ASSYPART NAME FAN BELT, .....................................................1 ............... REPLACES P/NDCA - 10SPX4 - ENGINE AND RADIATOR ASSY PAGE 56 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09DCA - 10SPX4 - ENGINE AND RADIATOR ASSY PART NAMEBATTERY ASSY DCA - 10SPX4 - BATTERY ASSYPAGE 58 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - BATTERY ASSY PART NAMEMUFFLER ASSY DCA - 10SPX4 - MUFFLER ASSYPAGE 60 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 REMARKS DCA - 10SPX4 - MUFFLER ASSYPART NAME GASKETFUEL TANK ASSY DCA - 10SPX4 - FUELTANK ASSYPAGE 62 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 REMARKS DCA - 10SPX4 - FUELTANK ASSYPART NAME FUEL FILTERENCLOSURE ASSY DCA - 10SPX4 - ENCLOSURE ASSYPAGE 64 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - ENCLOSURE ASSY PART NAMEDCA - 10SPX4 - ENCLOSURE ASSY PAGE 66 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09DCA - 10SPX4 - ENCLOSURE ASSY PART NAMERUBBER SEALS ASSY DCA - 10SPX4 - RUBBER SEALS ASSYPAGE 68 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 DCA - 10SPX4 - RUBBER SEALS ASSY PART NAMENAME PLATE ASSY DCA - 10SPX4 - NAME PLATE ASSYPAGE 70 - DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 PART NAME DCA - 10SPX4 - NAME PLATE ASSYB9045 2. ToobtainaReturnMaterialAuthorization TERMS AND CONDITIONS OF SALE - PARTSSPECIAL EXPEDITING SERVICE Effective OctoberNOTE PAGE DCA-10SPX4- OPERATION AND PARTS MANUAL - REV. #0 02/17/09 - PAGEMQ Power HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING Service/Tech Support/Warranty