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Multiquip DCA-25SSI operation manual Parts And Operation Manual, FINAL COPY 06/29/01

Models: DCA-25SSI

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PARTS AND OPERATION MANUAL

MQ POWER

DCA-25SSI

WHISPERWATTTM

GENERATOR

PARTS LIST NO. M1870000274A

FINAL COPY (06/29/01)

MULTIQUIP INC.	PARTS DEPARTMENT:
18910 WILMINGTON AVE.	800-427-1244
CARSON, CALIFORNIA 90746	FAX: 800-672-7877
310-537-3700	SERVICE DEPARTMENT:
800-421-1244	800-835-2551
FAX:310-537-3927	FAX:310-638-8046

E-mail:mq@multiquip.com • www:multiquip.com

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Multiquip operation manual Parts And Operation Manual, MQ POWER DCA-25SSI WHISPERWATTTM GENERATOR, FINAL COPY 06/29/01

Contents

MQ POWER DCA-25SSI WHISPERWATTTM GENERATOR PARTS AND OPERATION MANUALPARTS LIST NO. M1870000274A SERVICE DEPARTMENTPage MAIN HERES HOW TO GET HELP800/421-1244or 310/537-3700FAX: 310/537-3927 MQ POWER DCA-25SSIAC GENERATOR TABLE OF CONTENTSISUZU C240 ENGINE Now! Direct TOLL-FREEaccess PARTS ORDERING PROCEDURESExtra DiscountGENERAL SAFETY RULES FOR SAFE OPERATIONRadiator RULES FOR SAFE OPERATIONRULES FOR SAFE OPERATION BatteryLoading and Unloading Crane RULES FOR SAFE OPERATION Maintenance SafetyTransporting EmergenciesTowing Safety Precautions DCA-25SSI —TOWINGRULES FOR SAFE OPERATIONExplanation of Chart DCA-25SSI— TRAILER-SAFETYGUIDELINESTable 1. Specifications DCA-25SSI —TRAILER-SPECIFICATIONSMODEL APPLICATIONTable 1. Specifications Cont DCA-25SSI —TRAILER-SPECIFICATIONSMODEL COUPLERTires/Wheels/Lug Nuts DCA-25SSI —TRAILERSAFETY GUIDELINESTire Wear/Inflation SuspensionTable 3. Suspension Torque Requirements DCA-25SSI —TRAILERSAFETY GUIDELINESItem Torque Ft.-LbsLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT DCA-25SSI -TRAILER-WIRINGDIAGRAMDCA-25SSI— GENERATOR DECALS DCA-25SSI— GENERATOR DECALS Generator Specifications DCA-25SSI— SPECIFICATIONSEngine Specifications Zig ZagDCA-25SSIFAMILIARIZATION Generator DCA-25SSI— GENERAL INFORMATIONEngine Operating Panel Generator Control PanelFigure 4. Major Components DCA-25SSI— MAJOR COMPONENTSFigure 5. Dimensions DCA-25SSI— DIMENSIONS TOP, SIDE AND FRONTNOTE PAGE Figure 6. Control Panel DCA-25SSI— CONTROL PANEL1.Main Circuit Breaker – This three-pole,60 amp main breaker is provided to protect the UNV voltage output terminals from overload DCA-25SSI— CONTROL PANELFigure 7. Engine Operating Panel DCA-25SSI— ENGINE OPERATING PANELDCA-25SSI— ENGINE OPERATING PANEL Connecting Load DCA-25SSI— OUTPUTTERMINAL PANELFigure 9. Connecting Loads Output Terminal PanelFigure 10. Output Terminal Description DCA-25SSI— OUTPUTTERMINAL PANELLegs “O” and Ground are considered Bonded Grounds Voltage Selector Switch Locking Button DCA-25SSI— OUTPUT AMPERAGE SETUPOutput Terminal Panel Available Voltages Over Current RelayPower in Use DCA-25SSI— OUTPUT AMPERAGE SETUPHow To Read The Output Terminal Gauges Figure 11. Voltage Selector Switch 240/120V240/120V Hard Wire Hookup DCA-25SSI— OUTPUT VOLTAGE SETUPSingle Phase: 480V, 440V, or 416 Volt DCA-25SSI— OUTPUT VOLTAGE SETUP3 Phase, 480V, 440V, or 416 Volt Single Phase: 277V, 254V, orSingle Phase: 240V, 220V, or 208 Volt DCA-25SSI— OUTPUT VOLTAGE SETUP3 Phase, 240V, 220V, or 208 Volt Single Phase: 139V, 127V, orSingle Phase: 120 Volt DCA-25SSI— OUTPUT VOLTAGE SETUPSingle Phase, 240 Volt PositionOutdoor Installation DCA-25SSI— INSTALLATIONMounting DCA-25SSI— INSTALLATION #10 Wire DCA-25SSI— PRE-SETUP#12 Wire General Inspection Prior to OperationDCA-25SSI— PRE-SETUP Table 10. Recommended Motor OilLubrication Oil Figure 31. Engine Oil DipstickCleaning the Outer Radiator DCA-25SSI— PRE-SETUPAir Cleaner Adjusting Fan BeltBattery DCA-25SSI- PRE-SETUPBattery Cable Installation WiringSingle Phase Load DCA-25SSI— LOAD APPLICATIONThree Phase Load Before Starting Engine DCA-25SSI— GENERATOR START-UPPROCEDUREBefore Starting Generator and Control Panel DCA-25SSI— GENERATOR START-UPPROCEDURE DCA-25SSI— GENERATOR START-UPPROCEDURE ENGINE SHUTDOWN DCA-25SSI— GENERATOR SHUTDOWN PROCEDURENOTE PAGE Air Cleaner DCA-25SSI— MAINTENANCEService Daily Cleaning the Fuel StrainerINSPECTION / MAINTENANCE DCA-25SSI— MAINTENANCEGenerator Storage 10 HrsDCA-25SSI— GENERATORWIRING DIAGRAM DCA-25SSI— ENGINE WIRING DIAGRAM TABLE 14. ENGINE TROUBLESHOOTING DCA-25SSI —TROUBLESHOOTINGENGINESYMPTOM POSSIBLE PROBLEMTABLE 14. ENGINE TROUBLESHOOTING CONTINUED DCA-25SSI —TROUBLESHOOTINGENGINESYMPTOM POSSIBLE PROBLEMTABLE 15. GENERATOR TROUBLESHOOTING DCA-25SSI —TROUBLESHOOTINGGENERATORSYMPTOM POSSIBLE PROBLEMNOTE PAGE Items Found In the “Remarks” Column EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Items Number” Column DCA-25SSIW/ISUZU C240 DIESEL ENGINE 1 TO 3 UNITS DCA-25SSI— SUGGESTED SPARE PARTSDescription GENERATOR ASSY DCA-25SSI ---GENERATOR ASSYGENERATOR ASSY DCA-25SSIITEM DCA-25SSI ---GENERATOR ASSY GENERATOR ASSY DCA-25SSIPART NO ITEMCONTROL BOX ASSY DCA-25SSI ---CONTROL BOX ASSYCONTROL BOX ASSY DCA-25SSIPART NO ITEMENGINE AND RADIATOR ASSY DCA-25SSIENGINE AND RADIATOR ASSYPART NO DCA-25SSIENGINE AND RADIATOR ASSYITEM REMARKSDCA-25SSIENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY DCA-25SSIENGINE AND RADIATOR ASSYPART NO ITEMENGINE OPERATING PANEL ASSY DCA-25SSI ---ENGINE OPERATING PANEL ASSYENGINE OPERATING PANEL ASSY DCA-25SSIDCA-25SSI ---ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSY DCA-25SSI ---ENGINE OPERATING PANEL ASSYPART NO ITEMBATTERY ASSY DCA-25SSI ---BATTERY ASSYDCA-25SSI BATTERY ASSYPART NO ITEMMUFFLER ASSY DCA-25SSI ---MUFFLER ASSYDCA-25SSI MUFFLER ASSYPART NO ITEMFUEL TANK ASSY DCA-25SSI ---FUEL TANK ASSYDCA-25SSI FUEL TANK ASSYPART NO ITEMENCLOSURE ASSY DCA-25SSI ---ENCLOSURE ASSYENCLOSURE ASSY DCA-25SSIPART NO ITEMDCA-25SSI ---ENCLOSURE ASSY ENCLOSURE ASSY DCA-25SSIITEM REMARKSDECAL ASSY DCA-25SSI ---DECALSBATTERY GROUP DECALSDCA-25SSI PART NOCYLINDER HEAD AND COVER ASSY ISUZU C240 ---CYLINDER HEAD AND COVER ASSYCYLINDER HEAD AND COVER ASSY ISUZU C240 ---CYLINDER HEAD AND COVER ASSYPART NO ITEMCYLINDER BLOCK ASSY ISUZU C240 ---CYLINDER BLOCK ASSYPART NO ISUZU C240 ---CYLINDER BLOCK ASSYITEM REMARKSTIMING GEAR ASSY ISUZU C240 ---TIMINGGEAR ASSYPART NO ISUZU C240 ---TIMINGGEAR ASSYITEM FLYWHEEL HOUSING ASSY ISUZU C240 FLYWHEEL HOUSING ASSYFLYWHEEL HOUSING ASSY ISUZU C240 FLYWHEEL HOUSING ASSYPART NO OIL PAN ASSY ISUZU C240 OIL PAN ASSYPART NO ISUZU C240 OIL PAN ASSYITEM REMARKSOIL PUMP ASSY ISUZU C240 ---OILPUMP ASSYOIL PUMP ASSY ISUZU C240 ---OILPUMP ASSYCRANKSHAFT, BRIDGE AND FLYWHEEL ASSY ITEM CRANKSHAFT, BRIDGE AND FLYWHEEL ASSYREMARKS OIL AND FUEL FILTER ASSY ISUZU C240 ---OIL AND FUEL FILTER ASSYOIL AND FUEL FILTER ASSY ISUZU C240REMARKS OIL PIPE ASSY ISUZU C240 ---OIL PIPE ASSYOIL PIPE ASSY ISUZUC240WATER PUMP AND FAN ASSY ISUZU C240 ---WATER PUMP AND FAN ASSYWATER PUMP AND FAN ASSY ISUZU C240 ---WATER PUMP AND FAN ASSYPART NO ITEMINTAKE AND EXHAUST MAINIFOLD ASSY ISUZU C240 ---INTAKE AND EXHAUST MANIFOLD ASSYINTAKE AND EXHAUST MANIFOLD ASSY ISUZU C240 ---INTAKE AND EXHAUST MANIFOLD ASSYAIR CLEANER ASSY ISUZU C240 ---AIR CLEANER ASSYPART NO ISUZU C240 ---AIR CLEANER ASSYREMARKS 5142102130ENGINE FOOT ASSY ISUZU C240 ---ENGINE FOOT ASSYITEM ISUZU C240 ---ENGINE FOOT ASSYQTY. REMARKS INJECTION PUMP ASSY ISUZU C240 ---INJECTION PUMP ASSYINJECTION PUMP ASSY ISUZUC240PART NO ITEMELECTRICAL PARTS ISUZU C240 ---ELECTRICAL PARTSELECTRICAL PARTS ISUZU C240PART NO ITEMACCESSORIES ISUZU C240 ---ACCESSORIESISUZU C240 ACCESSORIESPART NO ITEMINJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTIONPUMP COMP. ASSYITEM ISUZU C240 ---INJECTION PUMP COMP. ASSYREMARKS ISUZU C240 ---INJECTION PUMP COMP. ASSY INJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTION PUMP COMP. ASSYITEM ISUZU C240 ---INJECTION PUMP COMP. ASSY INJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTION PUMP COMP. ASSYPART NO ITEMGOVERNOR COMP. ASSY ISUZU C240 ---GOVERNORCOMP. ASSYGOVERNOR COMP. ASSY ISUZUC240PART NO REMARKSISUZU C240 ---GOVERNOR COMP. ASSY ISUZUC240 GOVERNOR COMP. ASSYPART NO ITEMFEED PUMP COMP. ASSY ISUZU C240 ---FEED PUMP COMP. ASSYFEED PUMP COMP. ASSY ISUZUC240PART NO ITEMAUTO TIMER COMP. ASSY ISUZU C240 ---AUTO TIMER COMP. ASSYAUTO TIMER COMP. ASSY ISUZU C240 ---AUTO TIMER COMP. ASSYPART NO REMARKSNOZZLE HOLDER COMP. ASSY ISUZU C240 ---NOZZLE HOLDER COMP. ASSYNOZZLE HOLDER COMP. ASSY ISUZU C240 ---NOZZLE HOLDER COMP. ASSYPART NO ITEMSTARTER COMP. ASSY ISUZU C240 ---STARTERCOMP. ASSYISUZUC240 STARTER COMP. ASSYPART NO ITEMALTERNATOR COMP. ASSY. OCT. 1992~ ISUZU C240 ---ALTERNATOR COMP. ASSYALTERNATOR COMP. ASSY ISUZUC240PART NO ITEMALTERNATOR COMP. ASSY. BEFORE OCT. ISUZU C240 ---ALTERNATORCOMP. ASSYALTERNATOR COMP. ASSY ISUZUC240PART NO ITEMSPECIAL EXPEDITING SERVICE Effective: July 1,TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMSNOTE PAGE PARTS AND OPERATION MANUAL HERES HOW TO GET HELPMAIN 800/421-1244or 310/537-3700FAX: 310/537-3927

PARTS AND OPERATION MANUAL

MQ POWER

PARTS LIST NO. M1870000274A

FINAL COPY (06/29/01)

MULTIQUIP INC.