Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-25SSI ISUZU C240 ---INJECTIONPUMP COMP. ASSY, Injection Pump Comp. Assy

Models: DCA-25SSI

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ISUZU C240 ---INJECTION PUMP COMP. ASSY.

ISUZU C240 ---INJECTION PUMP COMP. ASSY.

INJECTION PUMP COMP. ASSY.

PAGE 116 — DCA-25SSI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)

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Multiquip DCA-25SSI operation manual ISUZU C240 ---INJECTIONPUMP COMP. ASSY, Injection Pump Comp. Assy

Contents

PARTS AND OPERATION MANUAL MQ POWER DCA-25SSI WHISPERWATTTM GENERATORPARTS LIST NO. M1870000274A SERVICE DEPARTMENTPage 800/421-1244or 310/537-3700FAX: 310/537-3927 HERES HOW TO GET HELPMAIN ISUZU C240 ENGINE TABLE OF CONTENTSMQ POWER DCA-25SSIAC GENERATOR PARTS ORDERING PROCEDURES Now! Direct TOLL-FREEaccessExtra DiscountRULES FOR SAFE OPERATION GENERAL SAFETYRULES FOR SAFE OPERATION RadiatorLoading and Unloading Crane BatteryRULES FOR SAFE OPERATION Maintenance Safety RULES FOR SAFE OPERATIONTransporting EmergenciesDCA-25SSI —TOWINGRULES FOR SAFE OPERATION Towing Safety PrecautionsDCA-25SSI— TRAILER-SAFETYGUIDELINES Explanation of ChartDCA-25SSI —TRAILER-SPECIFICATIONS Table 1. SpecificationsMODEL APPLICATIONDCA-25SSI —TRAILER-SPECIFICATIONS Table 1. Specifications ContMODEL COUPLERDCA-25SSI —TRAILERSAFETY GUIDELINES Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionDCA-25SSI —TRAILERSAFETY GUIDELINES Table 3. Suspension Torque RequirementsItem Torque Ft.-LbsDCA-25SSI -TRAILER-WIRINGDIAGRAM LIGHTS ARE ORIENTED FROM THE DRIVER’S SEATDCA-25SSI— GENERATOR DECALS DCA-25SSI— GENERATOR DECALS DCA-25SSI— SPECIFICATIONS Generator SpecificationsEngine Specifications Zig ZagDCA-25SSI— GENERAL INFORMATION DCA-25SSIFAMILIARIZATION GeneratorEngine Operating Panel Generator Control PanelDCA-25SSI— MAJOR COMPONENTS Figure 4. Major ComponentsDCA-25SSI— DIMENSIONS TOP, SIDE AND FRONT Figure 5. DimensionsNOTE PAGE DCA-25SSI— CONTROL PANEL Figure 6. Control PanelDCA-25SSI— CONTROL PANEL 1.Main Circuit Breaker – This three-pole,60 amp main breaker is provided to protect the UNV voltage output terminals from overloadDCA-25SSI— ENGINE OPERATING PANEL Figure 7. Engine Operating PanelDCA-25SSI— ENGINE OPERATING PANEL DCA-25SSI— OUTPUTTERMINAL PANEL Connecting LoadFigure 9. Connecting Loads Output Terminal PanelLegs “O” and Ground are considered Bonded Grounds DCA-25SSI— OUTPUTTERMINAL PANELFigure 10. Output Terminal Description DCA-25SSI— OUTPUT AMPERAGE SETUP Voltage Selector Switch Locking ButtonOutput Terminal Panel Available Voltages Over Current RelayDCA-25SSI— OUTPUT AMPERAGE SETUP Power in UseHow To Read The Output Terminal Gauges Figure 11. Voltage Selector Switch 240/120VDCA-25SSI— OUTPUT VOLTAGE SETUP 240/120V Hard Wire HookupDCA-25SSI— OUTPUT VOLTAGE SETUP Single Phase: 480V, 440V, or 416 Volt3 Phase, 480V, 440V, or 416 Volt Single Phase: 277V, 254V, orDCA-25SSI— OUTPUT VOLTAGE SETUP Single Phase: 240V, 220V, or 208 Volt3 Phase, 240V, 220V, or 208 Volt Single Phase: 139V, 127V, orDCA-25SSI— OUTPUT VOLTAGE SETUP Single Phase: 120 VoltSingle Phase, 240 Volt PositionMounting DCA-25SSI— INSTALLATIONOutdoor Installation DCA-25SSI— INSTALLATION DCA-25SSI— PRE-SETUP #10 Wire#12 Wire General Inspection Prior to OperationTable 10. Recommended Motor Oil DCA-25SSI— PRE-SETUPLubrication Oil Figure 31. Engine Oil DipstickDCA-25SSI— PRE-SETUP Cleaning the Outer RadiatorAir Cleaner Adjusting Fan BeltDCA-25SSI- PRE-SETUP BatteryBattery Cable Installation WiringThree Phase Load DCA-25SSI— LOAD APPLICATIONSingle Phase Load Before Starting Generator and Control Panel DCA-25SSI— GENERATOR START-UPPROCEDUREBefore Starting Engine DCA-25SSI— GENERATOR START-UPPROCEDURE DCA-25SSI— GENERATOR START-UPPROCEDURE DCA-25SSI— GENERATOR SHUTDOWN PROCEDURE ENGINE SHUTDOWNNOTE PAGE DCA-25SSI— MAINTENANCE Air CleanerService Daily Cleaning the Fuel StrainerDCA-25SSI— MAINTENANCE INSPECTION / MAINTENANCEGenerator Storage 10 HrsDCA-25SSI— GENERATORWIRING DIAGRAM DCA-25SSI— ENGINE WIRING DIAGRAM DCA-25SSI —TROUBLESHOOTINGENGINE TABLE 14. ENGINE TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMDCA-25SSI —TROUBLESHOOTINGENGINE TABLE 14. ENGINE TROUBLESHOOTING CONTINUEDSYMPTOM POSSIBLE PROBLEMDCA-25SSI —TROUBLESHOOTINGGENERATOR TABLE 15. GENERATOR TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMNOTE PAGE Items Found In the “Items Number” Column EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Remarks” Column Description DCA-25SSI— SUGGESTED SPARE PARTSDCA-25SSIW/ISUZU C240 DIESEL ENGINE 1 TO 3 UNITS DCA-25SSI ---GENERATOR ASSY GENERATOR ASSYITEM DCA-25SSIGENERATOR ASSY DCA-25SSI ---GENERATOR ASSY DCA-25SSI GENERATOR ASSYPART NO ITEMDCA-25SSI ---CONTROL BOX ASSY CONTROL BOX ASSYDCA-25SSI CONTROL BOX ASSYPART NO ITEMDCA-25SSIENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYDCA-25SSIENGINE AND RADIATOR ASSY PART NOITEM REMARKSDCA-25SSIENGINE AND RADIATOR ASSY DCA-25SSIENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYPART NO ITEMDCA-25SSI ---ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSYDCA-25SSI ENGINE OPERATING PANEL ASSYDCA-25SSI ---ENGINE OPERATING PANEL ASSY DCA-25SSI ---ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSYPART NO ITEMDCA-25SSI ---BATTERY ASSY BATTERY ASSYBATTERY ASSY DCA-25SSIPART NO ITEMDCA-25SSI ---MUFFLER ASSY MUFFLER ASSYMUFFLER ASSY DCA-25SSIPART NO ITEMDCA-25SSI ---FUEL TANK ASSY FUEL TANK ASSYFUEL TANK ASSY DCA-25SSIPART NO ITEMDCA-25SSI ---ENCLOSURE ASSY ENCLOSURE ASSYDCA-25SSI ENCLOSURE ASSYPART NO ITEMDCA-25SSI ---ENCLOSURE ASSY DCA-25SSI ENCLOSURE ASSYITEM REMARKSDCA-25SSI ---DECALS DECAL ASSYDECALS BATTERY GROUPDCA-25SSI PART NOISUZU C240 ---CYLINDER HEAD AND COVER ASSY CYLINDER HEAD AND COVER ASSYISUZU C240 ---CYLINDER HEAD AND COVER ASSY CYLINDER HEAD AND COVER ASSYPART NO ITEMISUZU C240 ---CYLINDER BLOCK ASSY CYLINDER BLOCK ASSYISUZU C240 ---CYLINDER BLOCK ASSY PART NOITEM REMARKSISUZU C240 ---TIMINGGEAR ASSY TIMING GEAR ASSYITEM ISUZU C240 ---TIMINGGEAR ASSYPART NO ISUZU C240 FLYWHEEL HOUSING ASSY FLYWHEEL HOUSING ASSYPART NO ISUZU C240 FLYWHEEL HOUSING ASSYFLYWHEEL HOUSING ASSY ISUZU C240 OIL PAN ASSY OIL PAN ASSYISUZU C240 OIL PAN ASSY PART NOITEM REMARKSISUZU C240 ---OILPUMP ASSY OIL PUMP ASSYISUZU C240 ---OILPUMP ASSY OIL PUMP ASSYCRANKSHAFT, BRIDGE AND FLYWHEEL ASSY REMARKS CRANKSHAFT, BRIDGE AND FLYWHEEL ASSYITEM ISUZU C240 ---OIL AND FUEL FILTER ASSY OIL AND FUEL FILTER ASSYREMARKS ISUZU C240OIL AND FUEL FILTER ASSY ISUZU C240 ---OIL PIPE ASSY OIL PIPE ASSYISUZUC240 OIL PIPE ASSYISUZU C240 ---WATER PUMP AND FAN ASSY WATER PUMP AND FAN ASSYISUZU C240 ---WATER PUMP AND FAN ASSY WATER PUMP AND FAN ASSYPART NO ITEMISUZU C240 ---INTAKE AND EXHAUST MANIFOLD ASSY INTAKE AND EXHAUST MAINIFOLD ASSYISUZU C240 ---INTAKE AND EXHAUST MANIFOLD ASSY INTAKE AND EXHAUST MANIFOLD ASSYISUZU C240 ---AIR CLEANER ASSY AIR CLEANER ASSYISUZU C240 ---AIR CLEANER ASSY PART NOREMARKS 5142102130ISUZU C240 ---ENGINE FOOT ASSY ENGINE FOOT ASSYQTY. REMARKS ISUZU C240 ---ENGINE FOOT ASSYITEM ISUZU C240 ---INJECTION PUMP ASSY INJECTION PUMP ASSYISUZUC240 INJECTION PUMP ASSYPART NO ITEMISUZU C240 ---ELECTRICAL PARTS ELECTRICAL PARTSISUZU C240 ELECTRICAL PARTSPART NO ITEMISUZU C240 ---ACCESSORIES ACCESSORIESACCESSORIES ISUZU C240PART NO ITEMISUZU C240 ---INJECTIONPUMP COMP. ASSY INJECTION PUMP COMP. ASSYREMARKS ISUZU C240 ---INJECTION PUMP COMP. ASSYITEM ISUZU C240 ---INJECTION PUMP COMP. ASSY ITEM ISUZU C240 ---INJECTION PUMP COMP. ASSYINJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTION PUMP COMP. ASSY INJECTION PUMP COMP. ASSYPART NO ITEMISUZU C240 ---GOVERNORCOMP. ASSY GOVERNOR COMP. ASSYISUZUC240 GOVERNOR COMP. ASSYPART NO REMARKSISUZU C240 ---GOVERNOR COMP. ASSY GOVERNOR COMP. ASSY ISUZUC240PART NO ITEMISUZU C240 ---FEED PUMP COMP. ASSY FEED PUMP COMP. ASSYISUZUC240 FEED PUMP COMP. ASSYPART NO ITEMISUZU C240 ---AUTO TIMER COMP. ASSY AUTO TIMER COMP. ASSYISUZU C240 ---AUTO TIMER COMP. ASSY AUTO TIMER COMP. ASSYPART NO REMARKSISUZU C240 ---NOZZLE HOLDER COMP. ASSY NOZZLE HOLDER COMP. ASSYISUZU C240 ---NOZZLE HOLDER COMP. ASSY NOZZLE HOLDER COMP. ASSYPART NO ITEMISUZU C240 ---STARTERCOMP. ASSY STARTER COMP. ASSYSTARTER COMP. ASSY ISUZUC240PART NO ITEMISUZU C240 ---ALTERNATOR COMP. ASSY ALTERNATOR COMP. ASSY. OCT. 1992~ISUZUC240 ALTERNATOR COMP. ASSYPART NO ITEMISUZU C240 ---ALTERNATORCOMP. ASSY ALTERNATOR COMP. ASSY. BEFORE OCT.ISUZUC240 ALTERNATOR COMP. ASSYPART NO ITEMEffective: July 1, SPECIAL EXPEDITING SERVICETERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMSNOTE PAGE HERES HOW TO GET HELP PARTS AND OPERATION MANUALMAIN 800/421-1244or 310/537-3700FAX: 310/537-3927