Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-25SSI operation manual ISUZUC240, Alternator Comp. Assy, Part No, Item, Remarks

Models: DCA-25SSI

1 140

Page 137

		---ISUZU C240	ALTERNATOR COMP. ASSY.

ALTERNATOR COMP. ASSY. (BEFORE OCT. 1992)
NO.	PART NO.	ITEM	QTY.	REMARKS
5	5812210100	ROTOR ASSY	1	INCL. ITEMS W/*
8*	9000901810	BALL BEARING	1
18*	9822250270	KEY	1
20*	5812110090	STRATOR ASSY.	1
25*	5812140010	COVER ASSY	1	INCL. ITEMS W/#
27*#	9822316190	RECTIFIER ASSY.	1
30*#	5812150010	HOLDER ASSY.	1
33*#	9822316170	BRUSH	1
34*#	9822316180	BRUSH	1
35*#	9822350700	BOLT ASSY.	1
39*#	9822319040	RECTIFIER COVER	1
50*	9822313080	FRONT COVER ASSY	1	INCL. ITEMS W/&
52*&	9822158230	PACKING	1
53*&	9822158240	RETAINER	1
54*&	9822159170	RETAINER BRIDGE	1
55*&	9000901820	FRONT BALL BEARING	1
75*	5812220140	PULLEY ASSY.	1
80*	9822350740	NUT	1
90*	9822350720	BOLT	2	L=85
91*	9822350730	BOLT	2	L=95

PAGE 137 — DCA-25SSI — PARTS AND OPERATION MANUAL—FINAL COPY(06/29/01)

Page 137

Image 137

Multiquip DCA-25SSI operation manual ISUZUC240, Alternator Comp. Assy, Part No, Item, Remarks

Contents

MQ POWER DCA-25SSI WHISPERWATTTM GENERATOR PARTS AND OPERATION MANUALPARTS LIST NO. M1870000274A SERVICE DEPARTMENTPage 800/421-1244or 310/537-3700FAX: 310/537-3927 HERES HOW TO GET HELPMAIN ISUZU C240 ENGINE TABLE OF CONTENTSMQ POWER DCA-25SSIAC GENERATOR Now! Direct TOLL-FREEaccess PARTS ORDERING PROCEDURESExtra DiscountGENERAL SAFETY RULES FOR SAFE OPERATIONRadiator RULES FOR SAFE OPERATIONLoading and Unloading Crane BatteryRULES FOR SAFE OPERATION RULES FOR SAFE OPERATION Maintenance SafetyTransporting EmergenciesTowing Safety Precautions DCA-25SSI —TOWINGRULES FOR SAFE OPERATIONExplanation of Chart DCA-25SSI— TRAILER-SAFETYGUIDELINESTable 1. Specifications DCA-25SSI —TRAILER-SPECIFICATIONSMODEL APPLICATIONTable 1. Specifications Cont DCA-25SSI —TRAILER-SPECIFICATIONSMODEL COUPLERTires/Wheels/Lug Nuts DCA-25SSI —TRAILERSAFETY GUIDELINESTire Wear/Inflation SuspensionTable 3. Suspension Torque Requirements DCA-25SSI —TRAILERSAFETY GUIDELINESItem Torque Ft.-LbsLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT DCA-25SSI -TRAILER-WIRINGDIAGRAMDCA-25SSI— GENERATOR DECALS DCA-25SSI— GENERATOR DECALS Generator Specifications DCA-25SSI— SPECIFICATIONSEngine Specifications Zig ZagDCA-25SSIFAMILIARIZATION Generator DCA-25SSI— GENERAL INFORMATIONEngine Operating Panel Generator Control PanelFigure 4. Major Components DCA-25SSI— MAJOR COMPONENTSFigure 5. Dimensions DCA-25SSI— DIMENSIONS TOP, SIDE AND FRONTNOTE PAGE Figure 6. Control Panel DCA-25SSI— CONTROL PANEL1.Main Circuit Breaker – This three-pole,60 amp main breaker is provided to protect the UNV voltage output terminals from overload DCA-25SSI— CONTROL PANELFigure 7. Engine Operating Panel DCA-25SSI— ENGINE OPERATING PANELDCA-25SSI— ENGINE OPERATING PANEL Connecting Load DCA-25SSI— OUTPUTTERMINAL PANELFigure 9. Connecting Loads Output Terminal PanelLegs “O” and Ground are considered Bonded Grounds DCA-25SSI— OUTPUTTERMINAL PANELFigure 10. Output Terminal Description Voltage Selector Switch Locking Button DCA-25SSI— OUTPUT AMPERAGE SETUPOutput Terminal Panel Available Voltages Over Current RelayPower in Use DCA-25SSI— OUTPUT AMPERAGE SETUPHow To Read The Output Terminal Gauges Figure 11. Voltage Selector Switch 240/120V240/120V Hard Wire Hookup DCA-25SSI— OUTPUT VOLTAGE SETUPSingle Phase: 480V, 440V, or 416 Volt DCA-25SSI— OUTPUT VOLTAGE SETUP3 Phase, 480V, 440V, or 416 Volt Single Phase: 277V, 254V, orSingle Phase: 240V, 220V, or 208 Volt DCA-25SSI— OUTPUT VOLTAGE SETUP3 Phase, 240V, 220V, or 208 Volt Single Phase: 139V, 127V, orSingle Phase: 120 Volt DCA-25SSI— OUTPUT VOLTAGE SETUPSingle Phase, 240 Volt PositionMounting DCA-25SSI— INSTALLATIONOutdoor Installation DCA-25SSI— INSTALLATION #10 Wire DCA-25SSI— PRE-SETUP#12 Wire General Inspection Prior to OperationDCA-25SSI— PRE-SETUP Table 10. Recommended Motor OilLubrication Oil Figure 31. Engine Oil DipstickCleaning the Outer Radiator DCA-25SSI— PRE-SETUPAir Cleaner Adjusting Fan BeltBattery DCA-25SSI- PRE-SETUPBattery Cable Installation WiringThree Phase Load DCA-25SSI— LOAD APPLICATIONSingle Phase Load Before Starting Generator and Control Panel DCA-25SSI— GENERATOR START-UPPROCEDUREBefore Starting Engine DCA-25SSI— GENERATOR START-UPPROCEDURE DCA-25SSI— GENERATOR START-UPPROCEDURE ENGINE SHUTDOWN DCA-25SSI— GENERATOR SHUTDOWN PROCEDURENOTE PAGE Air Cleaner DCA-25SSI— MAINTENANCEService Daily Cleaning the Fuel StrainerINSPECTION / MAINTENANCE DCA-25SSI— MAINTENANCEGenerator Storage 10 HrsDCA-25SSI— GENERATORWIRING DIAGRAM DCA-25SSI— ENGINE WIRING DIAGRAM TABLE 14. ENGINE TROUBLESHOOTING DCA-25SSI —TROUBLESHOOTINGENGINESYMPTOM POSSIBLE PROBLEMTABLE 14. ENGINE TROUBLESHOOTING CONTINUED DCA-25SSI —TROUBLESHOOTINGENGINESYMPTOM POSSIBLE PROBLEMTABLE 15. GENERATOR TROUBLESHOOTING DCA-25SSI —TROUBLESHOOTINGGENERATORSYMPTOM POSSIBLE PROBLEMNOTE PAGE Items Found In the “Items Number” Column EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Remarks” Column Description DCA-25SSI— SUGGESTED SPARE PARTSDCA-25SSIW/ISUZU C240 DIESEL ENGINE 1 TO 3 UNITS GENERATOR ASSY DCA-25SSI ---GENERATOR ASSYITEM DCA-25SSIGENERATOR ASSY DCA-25SSI ---GENERATOR ASSY GENERATOR ASSY DCA-25SSIPART NO ITEMCONTROL BOX ASSY DCA-25SSI ---CONTROL BOX ASSYCONTROL BOX ASSY DCA-25SSIPART NO ITEMENGINE AND RADIATOR ASSY DCA-25SSIENGINE AND RADIATOR ASSYPART NO DCA-25SSIENGINE AND RADIATOR ASSYITEM REMARKSDCA-25SSIENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY DCA-25SSIENGINE AND RADIATOR ASSYPART NO ITEMENGINE OPERATING PANEL ASSY DCA-25SSI ---ENGINE OPERATING PANEL ASSYENGINE OPERATING PANEL ASSY DCA-25SSIDCA-25SSI ---ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSY DCA-25SSI ---ENGINE OPERATING PANEL ASSYPART NO ITEMBATTERY ASSY DCA-25SSI ---BATTERY ASSYDCA-25SSI BATTERY ASSYPART NO ITEMMUFFLER ASSY DCA-25SSI ---MUFFLER ASSYDCA-25SSI MUFFLER ASSYPART NO ITEMFUEL TANK ASSY DCA-25SSI ---FUEL TANK ASSYDCA-25SSI FUEL TANK ASSYPART NO ITEMENCLOSURE ASSY DCA-25SSI ---ENCLOSURE ASSYENCLOSURE ASSY DCA-25SSIPART NO ITEMDCA-25SSI ---ENCLOSURE ASSY ENCLOSURE ASSY DCA-25SSIITEM REMARKSDECAL ASSY DCA-25SSI ---DECALSBATTERY GROUP DECALSDCA-25SSI PART NOCYLINDER HEAD AND COVER ASSY ISUZU C240 ---CYLINDER HEAD AND COVER ASSYCYLINDER HEAD AND COVER ASSY ISUZU C240 ---CYLINDER HEAD AND COVER ASSYPART NO ITEMCYLINDER BLOCK ASSY ISUZU C240 ---CYLINDER BLOCK ASSYPART NO ISUZU C240 ---CYLINDER BLOCK ASSYITEM REMARKSTIMING GEAR ASSY ISUZU C240 ---TIMINGGEAR ASSYITEM ISUZU C240 ---TIMINGGEAR ASSYPART NO FLYWHEEL HOUSING ASSY ISUZU C240 FLYWHEEL HOUSING ASSYPART NO ISUZU C240 FLYWHEEL HOUSING ASSYFLYWHEEL HOUSING ASSY OIL PAN ASSY ISUZU C240 OIL PAN ASSYPART NO ISUZU C240 OIL PAN ASSYITEM REMARKSOIL PUMP ASSY ISUZU C240 ---OILPUMP ASSYOIL PUMP ASSY ISUZU C240 ---OILPUMP ASSYCRANKSHAFT, BRIDGE AND FLYWHEEL ASSY REMARKS CRANKSHAFT, BRIDGE AND FLYWHEEL ASSYITEM OIL AND FUEL FILTER ASSY ISUZU C240 ---OIL AND FUEL FILTER ASSYREMARKS ISUZU C240OIL AND FUEL FILTER ASSY OIL PIPE ASSY ISUZU C240 ---OIL PIPE ASSYOIL PIPE ASSY ISUZUC240WATER PUMP AND FAN ASSY ISUZU C240 ---WATER PUMP AND FAN ASSYWATER PUMP AND FAN ASSY ISUZU C240 ---WATER PUMP AND FAN ASSYPART NO ITEMINTAKE AND EXHAUST MAINIFOLD ASSY ISUZU C240 ---INTAKE AND EXHAUST MANIFOLD ASSYINTAKE AND EXHAUST MANIFOLD ASSY ISUZU C240 ---INTAKE AND EXHAUST MANIFOLD ASSYAIR CLEANER ASSY ISUZU C240 ---AIR CLEANER ASSYPART NO ISUZU C240 ---AIR CLEANER ASSYREMARKS 5142102130ENGINE FOOT ASSY ISUZU C240 ---ENGINE FOOT ASSYQTY. REMARKS ISUZU C240 ---ENGINE FOOT ASSYITEM INJECTION PUMP ASSY ISUZU C240 ---INJECTION PUMP ASSYINJECTION PUMP ASSY ISUZUC240PART NO ITEMELECTRICAL PARTS ISUZU C240 ---ELECTRICAL PARTSELECTRICAL PARTS ISUZU C240PART NO ITEMACCESSORIES ISUZU C240 ---ACCESSORIESISUZU C240 ACCESSORIESPART NO ITEMINJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTIONPUMP COMP. ASSYREMARKS ISUZU C240 ---INJECTION PUMP COMP. ASSYITEM ISUZU C240 ---INJECTION PUMP COMP. ASSY ITEM ISUZU C240 ---INJECTION PUMP COMP. ASSYINJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTION PUMP COMP. ASSY INJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTION PUMP COMP. ASSYPART NO ITEMGOVERNOR COMP. ASSY ISUZU C240 ---GOVERNORCOMP. ASSYGOVERNOR COMP. ASSY ISUZUC240PART NO REMARKSISUZU C240 ---GOVERNOR COMP. ASSY ISUZUC240 GOVERNOR COMP. ASSYPART NO ITEMFEED PUMP COMP. ASSY ISUZU C240 ---FEED PUMP COMP. ASSYFEED PUMP COMP. ASSY ISUZUC240PART NO ITEMAUTO TIMER COMP. ASSY ISUZU C240 ---AUTO TIMER COMP. ASSYAUTO TIMER COMP. ASSY ISUZU C240 ---AUTO TIMER COMP. ASSYPART NO REMARKSNOZZLE HOLDER COMP. ASSY ISUZU C240 ---NOZZLE HOLDER COMP. ASSYNOZZLE HOLDER COMP. ASSY ISUZU C240 ---NOZZLE HOLDER COMP. ASSYPART NO ITEMSTARTER COMP. ASSY ISUZU C240 ---STARTERCOMP. ASSYISUZUC240 STARTER COMP. ASSYPART NO ITEMALTERNATOR COMP. ASSY. OCT. 1992~ ISUZU C240 ---ALTERNATOR COMP. ASSYALTERNATOR COMP. ASSY ISUZUC240PART NO ITEMALTERNATOR COMP. ASSY. BEFORE OCT. ISUZU C240 ---ALTERNATORCOMP. ASSYALTERNATOR COMP. ASSY ISUZUC240PART NO ITEMSPECIAL EXPEDITING SERVICE Effective: July 1,TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMSNOTE PAGE PARTS AND OPERATION MANUAL HERES HOW TO GET HELPMAIN 800/421-1244or 310/537-3700FAX: 310/537-3927