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Multiquip operation manual DCA-25SSIENGINE AND RADIATOR ASSY, Part No, Item, Remarks

Models: DCA-25SSI

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REMARKS

DCA-25SSI ENGINE AND RADIATOR ASSY.

ENGINE AND RADIATOR ASSY.
NO.	PART NO.	ITEM	QTY.	REMARKS
1	C240PR12	ENGINE	1	ISUZU C240; REPLACES 0602000008
2	0602010067	RADIATOR	1	TCR38253
3	011008020	HEX. HEAD BOLT	8	REPLACES 0017108020
4	9214311960	RADIATOR HOSE	1	REPLACES 0602013008
5	9214311980	RADIATOR HOSE	1	REPLACES 0602013109
6	914311970	RADIATOR HOSE	1	REPLACES 0602013108
7	3332011504	RADIATOR PIPE	1
8	3332012504	CLAMPER	1
9	0602014000	HOSE BAND	5
10	0602014004	HOSE BAND	1
11	0602046287	AIR CLEANER	1	FWG058176
	5142150140	ELEMENT, AIR CLEANER	1	P105629; REPLACES 0602040175
12	0602040690	DUST INDICATOR	1	RBX002252
13	0602040587	BAND, AIR CLEANER	2	AAH008278
14	3332031103	BRACKET, AIR CLEANER	1
15	011008020	HEX. HEAD BOLT	4	REPLACES 0017108020
16	0017110025	HEX. HEAD BOLT	2
17	1322036004	HOSE, AIR CLEANER	1
18	0605515010	HOSE BAND	2
19	8970246071	CARTRIDGE, OIL FILTER	1	REPLACES 8941564550 & 0602041175
20	8971725490	CARTRIDGE, FUEL FILTER	1	REPLACES 8941434790 & 0602042102
21	3335112204	ENGINE FOOT	2
22	0010110035	HEX. HEAD BOLT	4
23	031110160	PLAIN WASHER	4	REPLACES 0041210000
24	0040010000	LOCK WASHER	4
25	020310080	HEX.NUT	4	REPLACES 0030010000
26	0605000008	RUBBER SUSPENSION	2
27	031110160	PLAIN WASHER	4	REPLACES 0041610000
28	0040010000	LOCK WASHER	4
29	020310080	HEX. NUT	4	REPLACES 0030110000
30	0802020403	DRAIN PIPE	1
31	0805006304	PACKING, INNER OIL PAN SIDE	1
32	0602021100	PACKING, OUTER	1	9099209590
33	0805006204	JOINT BOLT	1
34	011206020	HEX. HEAD BOLT	2	REPLACES 0017106020
36	0802081403	RESERVE TANK	1
37	0802081104	CAP, RESERVE TANK	1
38	8012082103	BRACKET, RESERVE TANK	1	REPLACES 3335182123

PAGE 65 — DCA-25SSI — PARTS AND OPERATION MANUAL—FINAL COPY(06/29/01)

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Multiquip operation manual DCA-25SSIENGINE AND RADIATOR ASSY, Part No, Item, Remarks

Contents

MQ POWER DCA-25SSI WHISPERWATTTM GENERATOR PARTS AND OPERATION MANUALPARTS LIST NO. M1870000274A SERVICE DEPARTMENTPage 800/421-1244or 310/537-3700FAX: 310/537-3927 HERES HOW TO GET HELPMAIN ISUZU C240 ENGINE TABLE OF CONTENTSMQ POWER DCA-25SSIAC GENERATOR Now! Direct TOLL-FREEaccess PARTS ORDERING PROCEDURESExtra DiscountGENERAL SAFETY RULES FOR SAFE OPERATIONRadiator RULES FOR SAFE OPERATIONLoading and Unloading Crane BatteryRULES FOR SAFE OPERATION RULES FOR SAFE OPERATION Maintenance SafetyTransporting EmergenciesTowing Safety Precautions DCA-25SSI —TOWINGRULES FOR SAFE OPERATIONExplanation of Chart DCA-25SSI— TRAILER-SAFETYGUIDELINESTable 1. Specifications DCA-25SSI —TRAILER-SPECIFICATIONSMODEL APPLICATIONTable 1. Specifications Cont DCA-25SSI —TRAILER-SPECIFICATIONSMODEL COUPLERTires/Wheels/Lug Nuts DCA-25SSI —TRAILERSAFETY GUIDELINESTire Wear/Inflation SuspensionTable 3. Suspension Torque Requirements DCA-25SSI —TRAILERSAFETY GUIDELINESItem Torque Ft.-LbsLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT DCA-25SSI -TRAILER-WIRINGDIAGRAMDCA-25SSI— GENERATOR DECALS DCA-25SSI— GENERATOR DECALS Generator Specifications DCA-25SSI— SPECIFICATIONSEngine Specifications Zig ZagDCA-25SSIFAMILIARIZATION Generator DCA-25SSI— GENERAL INFORMATIONEngine Operating Panel Generator Control PanelFigure 4. Major Components DCA-25SSI— MAJOR COMPONENTSFigure 5. Dimensions DCA-25SSI— DIMENSIONS TOP, SIDE AND FRONTNOTE PAGE Figure 6. Control Panel DCA-25SSI— CONTROL PANEL1.Main Circuit Breaker – This three-pole,60 amp main breaker is provided to protect the UNV voltage output terminals from overload DCA-25SSI— CONTROL PANELFigure 7. Engine Operating Panel DCA-25SSI— ENGINE OPERATING PANELDCA-25SSI— ENGINE OPERATING PANEL Connecting Load DCA-25SSI— OUTPUTTERMINAL PANELFigure 9. Connecting Loads Output Terminal PanelLegs “O” and Ground are considered Bonded Grounds DCA-25SSI— OUTPUTTERMINAL PANELFigure 10. Output Terminal Description Voltage Selector Switch Locking Button DCA-25SSI— OUTPUT AMPERAGE SETUPOutput Terminal Panel Available Voltages Over Current RelayPower in Use DCA-25SSI— OUTPUT AMPERAGE SETUPHow To Read The Output Terminal Gauges Figure 11. Voltage Selector Switch 240/120V240/120V Hard Wire Hookup DCA-25SSI— OUTPUT VOLTAGE SETUPSingle Phase: 480V, 440V, or 416 Volt DCA-25SSI— OUTPUT VOLTAGE SETUP3 Phase, 480V, 440V, or 416 Volt Single Phase: 277V, 254V, orSingle Phase: 240V, 220V, or 208 Volt DCA-25SSI— OUTPUT VOLTAGE SETUP3 Phase, 240V, 220V, or 208 Volt Single Phase: 139V, 127V, orSingle Phase: 120 Volt DCA-25SSI— OUTPUT VOLTAGE SETUPSingle Phase, 240 Volt PositionMounting DCA-25SSI— INSTALLATIONOutdoor Installation DCA-25SSI— INSTALLATION #10 Wire DCA-25SSI— PRE-SETUP#12 Wire General Inspection Prior to OperationDCA-25SSI— PRE-SETUP Table 10. Recommended Motor OilLubrication Oil Figure 31. Engine Oil DipstickCleaning the Outer Radiator DCA-25SSI— PRE-SETUPAir Cleaner Adjusting Fan BeltBattery DCA-25SSI- PRE-SETUPBattery Cable Installation WiringThree Phase Load DCA-25SSI— LOAD APPLICATIONSingle Phase Load Before Starting Generator and Control Panel DCA-25SSI— GENERATOR START-UPPROCEDUREBefore Starting Engine DCA-25SSI— GENERATOR START-UPPROCEDURE DCA-25SSI— GENERATOR START-UPPROCEDURE ENGINE SHUTDOWN DCA-25SSI— GENERATOR SHUTDOWN PROCEDURENOTE PAGE Air Cleaner DCA-25SSI— MAINTENANCEService Daily Cleaning the Fuel StrainerINSPECTION / MAINTENANCE DCA-25SSI— MAINTENANCEGenerator Storage 10 HrsDCA-25SSI— GENERATORWIRING DIAGRAM DCA-25SSI— ENGINE WIRING DIAGRAM TABLE 14. ENGINE TROUBLESHOOTING DCA-25SSI —TROUBLESHOOTINGENGINESYMPTOM POSSIBLE PROBLEMTABLE 14. ENGINE TROUBLESHOOTING CONTINUED DCA-25SSI —TROUBLESHOOTINGENGINESYMPTOM POSSIBLE PROBLEMTABLE 15. GENERATOR TROUBLESHOOTING DCA-25SSI —TROUBLESHOOTINGGENERATORSYMPTOM POSSIBLE PROBLEMNOTE PAGE Items Found In the “Items Number” Column EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Remarks” Column Description DCA-25SSI— SUGGESTED SPARE PARTSDCA-25SSIW/ISUZU C240 DIESEL ENGINE 1 TO 3 UNITS GENERATOR ASSY DCA-25SSI ---GENERATOR ASSYITEM DCA-25SSIGENERATOR ASSY DCA-25SSI ---GENERATOR ASSY GENERATOR ASSY DCA-25SSIPART NO ITEMCONTROL BOX ASSY DCA-25SSI ---CONTROL BOX ASSYCONTROL BOX ASSY DCA-25SSIPART NO ITEMENGINE AND RADIATOR ASSY DCA-25SSIENGINE AND RADIATOR ASSYPART NO DCA-25SSIENGINE AND RADIATOR ASSYITEM REMARKSDCA-25SSIENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY DCA-25SSIENGINE AND RADIATOR ASSYPART NO ITEMENGINE OPERATING PANEL ASSY DCA-25SSI ---ENGINE OPERATING PANEL ASSYENGINE OPERATING PANEL ASSY DCA-25SSIDCA-25SSI ---ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSY DCA-25SSI ---ENGINE OPERATING PANEL ASSYPART NO ITEMBATTERY ASSY DCA-25SSI ---BATTERY ASSYDCA-25SSI BATTERY ASSYPART NO ITEMMUFFLER ASSY DCA-25SSI ---MUFFLER ASSYDCA-25SSI MUFFLER ASSYPART NO ITEMFUEL TANK ASSY DCA-25SSI ---FUEL TANK ASSYDCA-25SSI FUEL TANK ASSYPART NO ITEMENCLOSURE ASSY DCA-25SSI ---ENCLOSURE ASSYENCLOSURE ASSY DCA-25SSIPART NO ITEMDCA-25SSI ---ENCLOSURE ASSY ENCLOSURE ASSY DCA-25SSIITEM REMARKSDECAL ASSY DCA-25SSI ---DECALSBATTERY GROUP DECALSDCA-25SSI PART NOCYLINDER HEAD AND COVER ASSY ISUZU C240 ---CYLINDER HEAD AND COVER ASSYCYLINDER HEAD AND COVER ASSY ISUZU C240 ---CYLINDER HEAD AND COVER ASSYPART NO ITEMCYLINDER BLOCK ASSY ISUZU C240 ---CYLINDER BLOCK ASSYPART NO ISUZU C240 ---CYLINDER BLOCK ASSYITEM REMARKSTIMING GEAR ASSY ISUZU C240 ---TIMINGGEAR ASSYITEM ISUZU C240 ---TIMINGGEAR ASSYPART NO FLYWHEEL HOUSING ASSY ISUZU C240 FLYWHEEL HOUSING ASSYPART NO ISUZU C240 FLYWHEEL HOUSING ASSYFLYWHEEL HOUSING ASSY OIL PAN ASSY ISUZU C240 OIL PAN ASSYPART NO ISUZU C240 OIL PAN ASSYITEM REMARKSOIL PUMP ASSY ISUZU C240 ---OILPUMP ASSYOIL PUMP ASSY ISUZU C240 ---OILPUMP ASSYCRANKSHAFT, BRIDGE AND FLYWHEEL ASSY REMARKS CRANKSHAFT, BRIDGE AND FLYWHEEL ASSYITEM OIL AND FUEL FILTER ASSY ISUZU C240 ---OIL AND FUEL FILTER ASSYREMARKS ISUZU C240OIL AND FUEL FILTER ASSY OIL PIPE ASSY ISUZU C240 ---OIL PIPE ASSYOIL PIPE ASSY ISUZUC240WATER PUMP AND FAN ASSY ISUZU C240 ---WATER PUMP AND FAN ASSYWATER PUMP AND FAN ASSY ISUZU C240 ---WATER PUMP AND FAN ASSYPART NO ITEMINTAKE AND EXHAUST MAINIFOLD ASSY ISUZU C240 ---INTAKE AND EXHAUST MANIFOLD ASSYINTAKE AND EXHAUST MANIFOLD ASSY ISUZU C240 ---INTAKE AND EXHAUST MANIFOLD ASSYAIR CLEANER ASSY ISUZU C240 ---AIR CLEANER ASSYPART NO ISUZU C240 ---AIR CLEANER ASSYREMARKS 5142102130ENGINE FOOT ASSY ISUZU C240 ---ENGINE FOOT ASSYQTY. REMARKS ISUZU C240 ---ENGINE FOOT ASSYITEM INJECTION PUMP ASSY ISUZU C240 ---INJECTION PUMP ASSYINJECTION PUMP ASSY ISUZUC240PART NO ITEMELECTRICAL PARTS ISUZU C240 ---ELECTRICAL PARTSELECTRICAL PARTS ISUZU C240PART NO ITEMACCESSORIES ISUZU C240 ---ACCESSORIESISUZU C240 ACCESSORIESPART NO ITEMINJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTIONPUMP COMP. ASSYREMARKS ISUZU C240 ---INJECTION PUMP COMP. ASSYITEM ISUZU C240 ---INJECTION PUMP COMP. ASSY ITEM ISUZU C240 ---INJECTION PUMP COMP. ASSYINJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTION PUMP COMP. ASSY INJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTION PUMP COMP. ASSYPART NO ITEMGOVERNOR COMP. ASSY ISUZU C240 ---GOVERNORCOMP. ASSYGOVERNOR COMP. ASSY ISUZUC240PART NO REMARKSISUZU C240 ---GOVERNOR COMP. ASSY ISUZUC240 GOVERNOR COMP. ASSYPART NO ITEMFEED PUMP COMP. ASSY ISUZU C240 ---FEED PUMP COMP. ASSYFEED PUMP COMP. ASSY ISUZUC240PART NO ITEMAUTO TIMER COMP. ASSY ISUZU C240 ---AUTO TIMER COMP. ASSYAUTO TIMER COMP. ASSY ISUZU C240 ---AUTO TIMER COMP. ASSYPART NO REMARKSNOZZLE HOLDER COMP. ASSY ISUZU C240 ---NOZZLE HOLDER COMP. ASSYNOZZLE HOLDER COMP. ASSY ISUZU C240 ---NOZZLE HOLDER COMP. ASSYPART NO ITEMSTARTER COMP. ASSY ISUZU C240 ---STARTERCOMP. ASSYISUZUC240 STARTER COMP. ASSYPART NO ITEMALTERNATOR COMP. ASSY. OCT. 1992~ ISUZU C240 ---ALTERNATOR COMP. ASSYALTERNATOR COMP. ASSY ISUZUC240PART NO ITEMALTERNATOR COMP. ASSY. BEFORE OCT. ISUZU C240 ---ALTERNATORCOMP. ASSYALTERNATOR COMP. ASSY ISUZUC240PART NO ITEMSPECIAL EXPEDITING SERVICE Effective: July 1,TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMSNOTE PAGE PARTS AND OPERATION MANUAL HERES HOW TO GET HELPMAIN 800/421-1244or 310/537-3700FAX: 310/537-3927