Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip operation manual DCA-25SSI ---CONTROL BOX ASSY, Control Box Assy

Models: DCA-25SSI

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DCA-25SSI --- CONTROL BOX ASSY.

DCA-25SSI --- CONTROL BOX ASSY.

CONTROL BOX ASSY.

PAGE 62 — DCA-25SSI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)

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Multiquip operation manual DCA-25SSI ---CONTROL BOX ASSY, Control Box Assy

Contents

PARTS LIST NO. M1870000274A PARTS AND OPERATION MANUALMQ POWER DCA-25SSI WHISPERWATTTM GENERATOR SERVICE DEPARTMENTPage 800/421-1244or 310/537-3700FAX: 310/537-3927 HERES HOW TO GET HELPMAIN ISUZU C240 ENGINE TABLE OF CONTENTSMQ POWER DCA-25SSIAC GENERATOR Extra PARTS ORDERING PROCEDURESNow! Direct TOLL-FREEaccess DiscountRULES FOR SAFE OPERATION GENERAL SAFETYRULES FOR SAFE OPERATION RadiatorLoading and Unloading Crane BatteryRULES FOR SAFE OPERATION Transporting Maintenance SafetyRULES FOR SAFE OPERATION EmergenciesDCA-25SSI —TOWINGRULES FOR SAFE OPERATION Towing Safety PrecautionsDCA-25SSI— TRAILER-SAFETYGUIDELINES Explanation of ChartMODEL DCA-25SSI —TRAILER-SPECIFICATIONSTable 1. Specifications APPLICATIONMODEL DCA-25SSI —TRAILER-SPECIFICATIONSTable 1. Specifications Cont COUPLERTire Wear/Inflation DCA-25SSI —TRAILERSAFETY GUIDELINESTires/Wheels/Lug Nuts SuspensionItem DCA-25SSI —TRAILERSAFETY GUIDELINESTable 3. Suspension Torque Requirements Torque Ft.-LbsDCA-25SSI -TRAILER-WIRINGDIAGRAM LIGHTS ARE ORIENTED FROM THE DRIVER’S SEATDCA-25SSI— GENERATOR DECALS DCA-25SSI— GENERATOR DECALS Engine Specifications DCA-25SSI— SPECIFICATIONSGenerator Specifications Zig ZagEngine Operating Panel DCA-25SSI— GENERAL INFORMATIONDCA-25SSIFAMILIARIZATION Generator Generator Control PanelDCA-25SSI— MAJOR COMPONENTS Figure 4. Major ComponentsDCA-25SSI— DIMENSIONS TOP, SIDE AND FRONT Figure 5. DimensionsNOTE PAGE DCA-25SSI— CONTROL PANEL Figure 6. Control PanelDCA-25SSI— CONTROL PANEL 1.Main Circuit Breaker – This three-pole,60 amp main breaker is provided to protect the UNV voltage output terminals from overloadDCA-25SSI— ENGINE OPERATING PANEL Figure 7. Engine Operating PanelDCA-25SSI— ENGINE OPERATING PANEL Figure 9. Connecting Loads DCA-25SSI— OUTPUTTERMINAL PANELConnecting Load Output Terminal PanelLegs “O” and Ground are considered Bonded Grounds DCA-25SSI— OUTPUTTERMINAL PANELFigure 10. Output Terminal Description Output Terminal Panel Available Voltages DCA-25SSI— OUTPUT AMPERAGE SETUPVoltage Selector Switch Locking Button Over Current RelayHow To Read The Output Terminal Gauges DCA-25SSI— OUTPUT AMPERAGE SETUPPower in Use Figure 11. Voltage Selector Switch 240/120VDCA-25SSI— OUTPUT VOLTAGE SETUP 240/120V Hard Wire Hookup3 Phase, 480V, 440V, or 416 Volt DCA-25SSI— OUTPUT VOLTAGE SETUPSingle Phase: 480V, 440V, or 416 Volt Single Phase: 277V, 254V, or3 Phase, 240V, 220V, or 208 Volt DCA-25SSI— OUTPUT VOLTAGE SETUPSingle Phase: 240V, 220V, or 208 Volt Single Phase: 139V, 127V, orSingle Phase, 240 Volt DCA-25SSI— OUTPUT VOLTAGE SETUPSingle Phase: 120 Volt PositionMounting DCA-25SSI— INSTALLATIONOutdoor Installation DCA-25SSI— INSTALLATION #12 Wire DCA-25SSI— PRE-SETUP#10 Wire General Inspection Prior to OperationLubrication Oil Table 10. Recommended Motor OilDCA-25SSI— PRE-SETUP Figure 31. Engine Oil DipstickAir Cleaner DCA-25SSI— PRE-SETUPCleaning the Outer Radiator Adjusting Fan BeltBattery Cable Installation DCA-25SSI- PRE-SETUPBattery WiringThree Phase Load DCA-25SSI— LOAD APPLICATIONSingle Phase Load Before Starting Generator and Control Panel DCA-25SSI— GENERATOR START-UPPROCEDUREBefore Starting Engine DCA-25SSI— GENERATOR START-UPPROCEDURE DCA-25SSI— GENERATOR START-UPPROCEDURE DCA-25SSI— GENERATOR SHUTDOWN PROCEDURE ENGINE SHUTDOWNNOTE PAGE Service Daily DCA-25SSI— MAINTENANCEAir Cleaner Cleaning the Fuel StrainerGenerator Storage DCA-25SSI— MAINTENANCEINSPECTION / MAINTENANCE 10 HrsDCA-25SSI— GENERATORWIRING DIAGRAM DCA-25SSI— ENGINE WIRING DIAGRAM SYMPTOM DCA-25SSI —TROUBLESHOOTINGENGINETABLE 14. ENGINE TROUBLESHOOTING POSSIBLE PROBLEMSYMPTOM DCA-25SSI —TROUBLESHOOTINGENGINETABLE 14. ENGINE TROUBLESHOOTING CONTINUED POSSIBLE PROBLEMSYMPTOM DCA-25SSI —TROUBLESHOOTINGGENERATORTABLE 15. GENERATOR TROUBLESHOOTING POSSIBLE PROBLEMNOTE PAGE Items Found In the “Items Number” Column EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Remarks” Column Description DCA-25SSI— SUGGESTED SPARE PARTSDCA-25SSIW/ISUZU C240 DIESEL ENGINE 1 TO 3 UNITS DCA-25SSI ---GENERATOR ASSY GENERATOR ASSYITEM DCA-25SSIGENERATOR ASSY DCA-25SSI ---GENERATOR ASSY PART NO DCA-25SSIGENERATOR ASSY ITEMDCA-25SSI ---CONTROL BOX ASSY CONTROL BOX ASSYPART NO DCA-25SSICONTROL BOX ASSY ITEMDCA-25SSIENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYITEM DCA-25SSIENGINE AND RADIATOR ASSYPART NO REMARKSDCA-25SSIENGINE AND RADIATOR ASSY PART NO DCA-25SSIENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY ITEMDCA-25SSI ---ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSYDCA-25SSI ENGINE OPERATING PANEL ASSYDCA-25SSI ---ENGINE OPERATING PANEL ASSY PART NO DCA-25SSI ---ENGINE OPERATING PANEL ASSYENGINE OPERATING PANEL ASSY ITEMDCA-25SSI ---BATTERY ASSY BATTERY ASSYPART NO BATTERY ASSYDCA-25SSI ITEMDCA-25SSI ---MUFFLER ASSY MUFFLER ASSYPART NO MUFFLER ASSYDCA-25SSI ITEMDCA-25SSI ---FUEL TANK ASSY FUEL TANK ASSYPART NO FUEL TANK ASSYDCA-25SSI ITEMDCA-25SSI ---ENCLOSURE ASSY ENCLOSURE ASSYPART NO DCA-25SSIENCLOSURE ASSY ITEMDCA-25SSI ---ENCLOSURE ASSY ITEM DCA-25SSIENCLOSURE ASSY REMARKSDCA-25SSI ---DECALS DECAL ASSYDCA-25SSI DECALSBATTERY GROUP PART NOISUZU C240 ---CYLINDER HEAD AND COVER ASSY CYLINDER HEAD AND COVER ASSYPART NO ISUZU C240 ---CYLINDER HEAD AND COVER ASSYCYLINDER HEAD AND COVER ASSY ITEMISUZU C240 ---CYLINDER BLOCK ASSY CYLINDER BLOCK ASSYITEM ISUZU C240 ---CYLINDER BLOCK ASSYPART NO REMARKSISUZU C240 ---TIMINGGEAR ASSY TIMING GEAR ASSYITEM ISUZU C240 ---TIMINGGEAR ASSYPART NO ISUZU C240 FLYWHEEL HOUSING ASSY FLYWHEEL HOUSING ASSYPART NO ISUZU C240 FLYWHEEL HOUSING ASSYFLYWHEEL HOUSING ASSY ISUZU C240 OIL PAN ASSY OIL PAN ASSYITEM ISUZU C240 OIL PAN ASSYPART NO REMARKSISUZU C240 ---OILPUMP ASSY OIL PUMP ASSYISUZU C240 ---OILPUMP ASSY OIL PUMP ASSYCRANKSHAFT, BRIDGE AND FLYWHEEL ASSY REMARKS CRANKSHAFT, BRIDGE AND FLYWHEEL ASSYITEM ISUZU C240 ---OIL AND FUEL FILTER ASSY OIL AND FUEL FILTER ASSYREMARKS ISUZU C240OIL AND FUEL FILTER ASSY ISUZU C240 ---OIL PIPE ASSY OIL PIPE ASSYISUZUC240 OIL PIPE ASSYISUZU C240 ---WATER PUMP AND FAN ASSY WATER PUMP AND FAN ASSYPART NO ISUZU C240 ---WATER PUMP AND FAN ASSYWATER PUMP AND FAN ASSY ITEMISUZU C240 ---INTAKE AND EXHAUST MANIFOLD ASSY INTAKE AND EXHAUST MAINIFOLD ASSYISUZU C240 ---INTAKE AND EXHAUST MANIFOLD ASSY INTAKE AND EXHAUST MANIFOLD ASSYISUZU C240 ---AIR CLEANER ASSY AIR CLEANER ASSYREMARKS ISUZU C240 ---AIR CLEANER ASSYPART NO 5142102130ISUZU C240 ---ENGINE FOOT ASSY ENGINE FOOT ASSYQTY. REMARKS ISUZU C240 ---ENGINE FOOT ASSYITEM ISUZU C240 ---INJECTION PUMP ASSY INJECTION PUMP ASSYPART NO ISUZUC240INJECTION PUMP ASSY ITEMISUZU C240 ---ELECTRICAL PARTS ELECTRICAL PARTSPART NO ISUZU C240ELECTRICAL PARTS ITEMISUZU C240 ---ACCESSORIES ACCESSORIESPART NO ACCESSORIESISUZU C240 ITEMISUZU C240 ---INJECTIONPUMP COMP. ASSY INJECTION PUMP COMP. ASSYREMARKS ISUZU C240 ---INJECTION PUMP COMP. ASSYITEM ISUZU C240 ---INJECTION PUMP COMP. ASSY ITEM ISUZU C240 ---INJECTION PUMP COMP. ASSYINJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTION PUMP COMP. ASSY PART NO ISUZU C240 ---INJECTION PUMP COMP. ASSYINJECTION PUMP COMP. ASSY ITEMISUZU C240 ---GOVERNORCOMP. ASSY GOVERNOR COMP. ASSYPART NO ISUZUC240GOVERNOR COMP. ASSY REMARKSISUZU C240 ---GOVERNOR COMP. ASSY PART NO GOVERNOR COMP. ASSYISUZUC240 ITEMISUZU C240 ---FEED PUMP COMP. ASSY FEED PUMP COMP. ASSYPART NO ISUZUC240FEED PUMP COMP. ASSY ITEMISUZU C240 ---AUTO TIMER COMP. ASSY AUTO TIMER COMP. ASSYPART NO ISUZU C240 ---AUTO TIMER COMP. ASSYAUTO TIMER COMP. ASSY REMARKSISUZU C240 ---NOZZLE HOLDER COMP. ASSY NOZZLE HOLDER COMP. ASSYPART NO ISUZU C240 ---NOZZLE HOLDER COMP. ASSYNOZZLE HOLDER COMP. ASSY ITEMISUZU C240 ---STARTERCOMP. ASSY STARTER COMP. ASSYPART NO STARTER COMP. ASSYISUZUC240 ITEMISUZU C240 ---ALTERNATOR COMP. ASSY ALTERNATOR COMP. ASSY. OCT. 1992~PART NO ISUZUC240ALTERNATOR COMP. ASSY ITEMISUZU C240 ---ALTERNATORCOMP. ASSY ALTERNATOR COMP. ASSY. BEFORE OCT.PART NO ISUZUC240ALTERNATOR COMP. ASSY ITEMTERMS AND CONDITIONS OF SALE — PARTS Effective: July 1,SPECIAL EXPEDITING SERVICE PAYMENT TERMSNOTE PAGE MAIN HERES HOW TO GET HELPPARTS AND OPERATION MANUAL 800/421-1244or 310/537-3700FAX: 310/537-3927