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Multiquip DCA-25SSI operation manual Note Page

Models: DCA-25SSI

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PAGE 55 — DCA-25SSI — PARTS AND OPERATION MANUAL—FINAL COPY(06/29/01)

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Multiquip DCA-25SSI operation manual Note Page

Contents

SERVICE DEPARTMENT PARTS AND OPERATION MANUALMQ POWER DCA-25SSI WHISPERWATTTM GENERATOR PARTS LIST NO. M1870000274APage MAIN HERES HOW TO GET HELP800/421-1244or 310/537-3700FAX: 310/537-3927 MQ POWER DCA-25SSIAC GENERATOR TABLE OF CONTENTSISUZU C240 ENGINE Discount PARTS ORDERING PROCEDURESNow! Direct TOLL-FREEaccess ExtraGENERAL SAFETY RULES FOR SAFE OPERATIONRadiator RULES FOR SAFE OPERATIONRULES FOR SAFE OPERATION BatteryLoading and Unloading Crane Emergencies Maintenance SafetyRULES FOR SAFE OPERATION TransportingTowing Safety Precautions DCA-25SSI —TOWINGRULES FOR SAFE OPERATIONExplanation of Chart DCA-25SSI— TRAILER-SAFETYGUIDELINESAPPLICATION DCA-25SSI —TRAILER-SPECIFICATIONSTable 1. Specifications MODELCOUPLER DCA-25SSI —TRAILER-SPECIFICATIONSTable 1. Specifications Cont MODELSuspension DCA-25SSI —TRAILERSAFETY GUIDELINESTires/Wheels/Lug Nuts Tire Wear/InflationTorque Ft.-Lbs DCA-25SSI —TRAILERSAFETY GUIDELINESTable 3. Suspension Torque Requirements ItemLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT DCA-25SSI -TRAILER-WIRINGDIAGRAMDCA-25SSI— GENERATOR DECALS DCA-25SSI— GENERATOR DECALS Zig Zag DCA-25SSI— SPECIFICATIONSGenerator Specifications Engine SpecificationsGenerator Control Panel DCA-25SSI— GENERAL INFORMATIONDCA-25SSIFAMILIARIZATION Generator Engine Operating PanelFigure 4. Major Components DCA-25SSI— MAJOR COMPONENTSFigure 5. Dimensions DCA-25SSI— DIMENSIONS TOP, SIDE AND FRONTNOTE PAGE Figure 6. Control Panel DCA-25SSI— CONTROL PANEL1.Main Circuit Breaker – This three-pole,60 amp main breaker is provided to protect the UNV voltage output terminals from overload DCA-25SSI— CONTROL PANELFigure 7. Engine Operating Panel DCA-25SSI— ENGINE OPERATING PANELDCA-25SSI— ENGINE OPERATING PANEL Output Terminal Panel DCA-25SSI— OUTPUTTERMINAL PANELConnecting Load Figure 9. Connecting LoadsFigure 10. Output Terminal Description DCA-25SSI— OUTPUTTERMINAL PANELLegs “O” and Ground are considered Bonded Grounds Over Current Relay DCA-25SSI— OUTPUT AMPERAGE SETUPVoltage Selector Switch Locking Button Output Terminal Panel Available VoltagesFigure 11. Voltage Selector Switch 240/120V DCA-25SSI— OUTPUT AMPERAGE SETUPPower in Use How To Read The Output Terminal Gauges240/120V Hard Wire Hookup DCA-25SSI— OUTPUT VOLTAGE SETUPSingle Phase: 277V, 254V, or DCA-25SSI— OUTPUT VOLTAGE SETUPSingle Phase: 480V, 440V, or 416 Volt 3 Phase, 480V, 440V, or 416 VoltSingle Phase: 139V, 127V, or DCA-25SSI— OUTPUT VOLTAGE SETUPSingle Phase: 240V, 220V, or 208 Volt 3 Phase, 240V, 220V, or 208 VoltPosition DCA-25SSI— OUTPUT VOLTAGE SETUPSingle Phase: 120 Volt Single Phase, 240 VoltOutdoor Installation DCA-25SSI— INSTALLATIONMounting DCA-25SSI— INSTALLATION General Inspection Prior to Operation DCA-25SSI— PRE-SETUP#10 Wire #12 WireFigure 31. Engine Oil Dipstick Table 10. Recommended Motor OilDCA-25SSI— PRE-SETUP Lubrication OilAdjusting Fan Belt DCA-25SSI— PRE-SETUPCleaning the Outer Radiator Air CleanerWiring DCA-25SSI- PRE-SETUPBattery Battery Cable InstallationSingle Phase Load DCA-25SSI— LOAD APPLICATIONThree Phase Load Before Starting Engine DCA-25SSI— GENERATOR START-UPPROCEDUREBefore Starting Generator and Control Panel DCA-25SSI— GENERATOR START-UPPROCEDURE DCA-25SSI— GENERATOR START-UPPROCEDURE ENGINE SHUTDOWN DCA-25SSI— GENERATOR SHUTDOWN PROCEDURENOTE PAGE Cleaning the Fuel Strainer DCA-25SSI— MAINTENANCEAir Cleaner Service Daily10 Hrs DCA-25SSI— MAINTENANCEINSPECTION / MAINTENANCE Generator StorageDCA-25SSI— GENERATORWIRING DIAGRAM DCA-25SSI— ENGINE WIRING DIAGRAM POSSIBLE PROBLEM DCA-25SSI —TROUBLESHOOTINGENGINETABLE 14. ENGINE TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM DCA-25SSI —TROUBLESHOOTINGENGINETABLE 14. ENGINE TROUBLESHOOTING CONTINUED SYMPTOMPOSSIBLE PROBLEM DCA-25SSI —TROUBLESHOOTINGGENERATORTABLE 15. GENERATOR TROUBLESHOOTING SYMPTOMNOTE PAGE Items Found In the “Remarks” Column EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Items Number” Column DCA-25SSIW/ISUZU C240 DIESEL ENGINE 1 TO 3 UNITS DCA-25SSI— SUGGESTED SPARE PARTSDescription GENERATOR ASSY DCA-25SSI ---GENERATOR ASSYGENERATOR ASSY DCA-25SSIITEM DCA-25SSI ---GENERATOR ASSY ITEM DCA-25SSIGENERATOR ASSY PART NOCONTROL BOX ASSY DCA-25SSI ---CONTROL BOX ASSYITEM DCA-25SSICONTROL BOX ASSY PART NOENGINE AND RADIATOR ASSY DCA-25SSIENGINE AND RADIATOR ASSYREMARKS DCA-25SSIENGINE AND RADIATOR ASSYPART NO ITEMDCA-25SSIENGINE AND RADIATOR ASSY ITEM DCA-25SSIENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY PART NOENGINE OPERATING PANEL ASSY DCA-25SSI ---ENGINE OPERATING PANEL ASSYENGINE OPERATING PANEL ASSY DCA-25SSIDCA-25SSI ---ENGINE OPERATING PANEL ASSY ITEM DCA-25SSI ---ENGINE OPERATING PANEL ASSYENGINE OPERATING PANEL ASSY PART NOBATTERY ASSY DCA-25SSI ---BATTERY ASSYITEM BATTERY ASSYDCA-25SSI PART NOMUFFLER ASSY DCA-25SSI ---MUFFLER ASSYITEM MUFFLER ASSYDCA-25SSI PART NOFUEL TANK ASSY DCA-25SSI ---FUEL TANK ASSYITEM FUEL TANK ASSYDCA-25SSI PART NOENCLOSURE ASSY DCA-25SSI ---ENCLOSURE ASSYITEM DCA-25SSIENCLOSURE ASSY PART NODCA-25SSI ---ENCLOSURE ASSY REMARKS DCA-25SSIENCLOSURE ASSY ITEMDECAL ASSY DCA-25SSI ---DECALSPART NO DECALSBATTERY GROUP DCA-25SSICYLINDER HEAD AND COVER ASSY ISUZU C240 ---CYLINDER HEAD AND COVER ASSYITEM ISUZU C240 ---CYLINDER HEAD AND COVER ASSYCYLINDER HEAD AND COVER ASSY PART NOCYLINDER BLOCK ASSY ISUZU C240 ---CYLINDER BLOCK ASSYREMARKS ISUZU C240 ---CYLINDER BLOCK ASSYPART NO ITEMTIMING GEAR ASSY ISUZU C240 ---TIMINGGEAR ASSYPART NO ISUZU C240 ---TIMINGGEAR ASSYITEM FLYWHEEL HOUSING ASSY ISUZU C240 FLYWHEEL HOUSING ASSYFLYWHEEL HOUSING ASSY ISUZU C240 FLYWHEEL HOUSING ASSYPART NO OIL PAN ASSY ISUZU C240 OIL PAN ASSYREMARKS ISUZU C240 OIL PAN ASSYPART NO ITEMOIL PUMP ASSY ISUZU C240 ---OILPUMP ASSYOIL PUMP ASSY ISUZU C240 ---OILPUMP ASSYCRANKSHAFT, BRIDGE AND FLYWHEEL ASSY ITEM CRANKSHAFT, BRIDGE AND FLYWHEEL ASSYREMARKS OIL AND FUEL FILTER ASSY ISUZU C240 ---OIL AND FUEL FILTER ASSYOIL AND FUEL FILTER ASSY ISUZU C240REMARKS OIL PIPE ASSY ISUZU C240 ---OIL PIPE ASSYOIL PIPE ASSY ISUZUC240WATER PUMP AND FAN ASSY ISUZU C240 ---WATER PUMP AND FAN ASSYITEM ISUZU C240 ---WATER PUMP AND FAN ASSYWATER PUMP AND FAN ASSY PART NOINTAKE AND EXHAUST MAINIFOLD ASSY ISUZU C240 ---INTAKE AND EXHAUST MANIFOLD ASSYINTAKE AND EXHAUST MANIFOLD ASSY ISUZU C240 ---INTAKE AND EXHAUST MANIFOLD ASSYAIR CLEANER ASSY ISUZU C240 ---AIR CLEANER ASSY5142102130 ISUZU C240 ---AIR CLEANER ASSYPART NO REMARKSENGINE FOOT ASSY ISUZU C240 ---ENGINE FOOT ASSYITEM ISUZU C240 ---ENGINE FOOT ASSYQTY. REMARKS INJECTION PUMP ASSY ISUZU C240 ---INJECTION PUMP ASSYITEM ISUZUC240INJECTION PUMP ASSY PART NOELECTRICAL PARTS ISUZU C240 ---ELECTRICAL PARTSITEM ISUZU C240ELECTRICAL PARTS PART NOACCESSORIES ISUZU C240 ---ACCESSORIESITEM ACCESSORIESISUZU C240 PART NOINJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTIONPUMP COMP. ASSYITEM ISUZU C240 ---INJECTION PUMP COMP. ASSYREMARKS ISUZU C240 ---INJECTION PUMP COMP. ASSY INJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTION PUMP COMP. ASSYITEM ISUZU C240 ---INJECTION PUMP COMP. ASSY ITEM ISUZU C240 ---INJECTION PUMP COMP. ASSYINJECTION PUMP COMP. ASSY PART NOGOVERNOR COMP. ASSY ISUZU C240 ---GOVERNORCOMP. ASSYREMARKS ISUZUC240GOVERNOR COMP. ASSY PART NOISUZU C240 ---GOVERNOR COMP. ASSY ITEM GOVERNOR COMP. ASSYISUZUC240 PART NOFEED PUMP COMP. ASSY ISUZU C240 ---FEED PUMP COMP. ASSYITEM ISUZUC240FEED PUMP COMP. ASSY PART NOAUTO TIMER COMP. ASSY ISUZU C240 ---AUTO TIMER COMP. ASSYREMARKS ISUZU C240 ---AUTO TIMER COMP. ASSYAUTO TIMER COMP. ASSY PART NONOZZLE HOLDER COMP. ASSY ISUZU C240 ---NOZZLE HOLDER COMP. ASSYITEM ISUZU C240 ---NOZZLE HOLDER COMP. ASSYNOZZLE HOLDER COMP. ASSY PART NOSTARTER COMP. ASSY ISUZU C240 ---STARTERCOMP. ASSYITEM STARTER COMP. ASSYISUZUC240 PART NOALTERNATOR COMP. ASSY. OCT. 1992~ ISUZU C240 ---ALTERNATOR COMP. ASSYITEM ISUZUC240ALTERNATOR COMP. ASSY PART NOALTERNATOR COMP. ASSY. BEFORE OCT. ISUZU C240 ---ALTERNATORCOMP. ASSYITEM ISUZUC240ALTERNATOR COMP. ASSY PART NOPAYMENT TERMS Effective: July 1,SPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE — PARTSNOTE PAGE 800/421-1244or 310/537-3700FAX: 310/537-3927 HERES HOW TO GET HELPPARTS AND OPERATION MANUAL MAIN