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Multiquip manual MODEL DCA10SPX3, KUBOTA D1403 DIESEL ENGINE, Hz GENERATOR

Models: DCA10SPX3

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OPERATION AND PARTS MANUAL

MODEL DCA10SPX3

60 Hz GENERATOR

(KUBOTA D1403 DIESEL ENGINE)

Revision #2 (01/17/11)

To find the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.

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Multiquip manual MODEL DCA10SPX3, KUBOTA D1403 DIESEL ENGINE, Hz GENERATOR, Operation And Parts Manual

Contents

KUBOTA D1403 DIESEL ENGINE MODEL DCA10SPX360 Hz GENERATOR OPERATION AND PARTS MANUALPage PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERES HOW TO GET HELPSERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046DCA-10SPX3 TABLE OF CONTENTSAC Generator Kubota D1403 EngineParts PARTS ORDERING PROCEDURESWhen ordering parts, please supply Ordering parts has never been easierGENERAL SAFETY RULES FOR SAFE OPERATIONRULES FOR SAFE OPERATION CAUTIONCAUTIONRadiator RULES FOR SAFE OPERATION BatteryLoading and Unloading Crane Maintenance Safety RULES FOR SAFE OPERATIONTransporting EmergenciesTowing Safety Precautions DCA-10SPX3 - TOWINGFigure 1. DCA-10SPX3 and Towing Trailer Explanation of Chart DCA-10SPX3 -TRAILER-SAFETY GUIDELINESTable 1. Specifications DCA-10SPX3 -TRAILER-SPECIFICATIONSMODEL APPLICATIONTable 1.Specifications C ont DCA-10SPX3 -TRAILER-SPECIFICATIONSTIR ES W H EELSTires/Wheels/Lug Nuts DCA-10SPX3 -TRAILER SAFETY GUIDELINESTire Wear/Inflation SuspensionTorque Ft.-Lbs DCA-10SPX3 -TRAILER SAFETY GUIDELINESTable 3. Suspension Torque Requirements Table 4. Tire Torque RequirementsLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT DCA-10SPX3 -TRAILER-WIRING DIAGRAMMachine Safety Decals DCA-10SPX3 -OPERATION AND SAFETY DECALSMachine Safety Decals DCA-10SPX3 -OPERATION AND SAFETY DECALSGenerator Specifications DCA-10SPX3 - SPECIFICATIONSEngine Specifications DCA-10SPX3 3 FAMILIARIZATION Generator DCA-10SPX3 - GENERAL INFORMATIONControl Panel Open Delta Excitation SystemFigure 4. DCA10SPX3 Generator Major Components DCA-10SPX3 - MAJOR COMPONENTSFigure 5a. Dimensions Top & Side DCA-10SPX3 - DIMENSIONS TOP & SIDEFigure 5b. Dimensions Front, Rear DCA-10SPX3 - DIMENSIONS FRONT, REAR & BOTTOMFigure 6. Control Panel DCA-10SPX3 - CONTROL PANEL, CONTROLS AND INDICATORS11. Ground Terminal - This is used to ground the generator DCA-10SPX3 - CONTROL PANEL, CONTROLS AND INDICATORS120 Volt Recetacle DCA10SPX3 OUTPUTTERMINALFIGURE 7. Output Terminal Panel FIGURE 8. Duplex Receptacle Detail120V Hard Wire Hookup DCA10SP3X OUTPUTTERMINALFigure 10. Hard Wire Hook-up for 120 Volt 240V Hard Wire HookupOutdoor Installation DCA-10SPX3 - INSTALLATIONAlways check local codes for proper grounding codes and laws DCA-10SPX3 - INSTALLATIONFigure 12. Typical Generator Grounding Application Load In Watts DCA-10SPX3 - PRE-SETUPVolts Table 6. Cable Selection 60 Hz, Single Phase OperationDCA-10SPX3 - PRE-SETUP Table 7. Recommended Motor OilLubrication Oil Figure 13. Engine Oil DipstickBoiling Point Freezing PointDCA-10SPX3 - PRE-SETUP Table 9. Anti-Freeze Operating TemperaturesWhen connecting battery do the following DCA-10SPX3 - PRE-SETUPFigure 15. Battery Connections If any hose fuel or oil lines are defective replace them immediatelyDCA-10SPX3 - LOAD APPLICATION Table 10. Power Factor By LoadSingle Phase, Load Figure 17. UNV Terminal Lugs Load DCA-10SPX3 - GENERATOR START-UP PROCEDUREFigure 18. UNV Lug Cover main and G.F.C.I. circuit breakers Figure 16 to theBATTERY DCA-10SPX3 - GENERATOR START-UP PROCEDUREFigure 19. Battery Connections Figure 25. Coolant Temperature GaugeFigure 26. Battery Voltage Gauge DCA-10SPX3 - GENERATOR SHUT-DOWN PROCEDUREFigure 30. Ignition Switch OFF Figure 29. GFCI and Main Circuit Breaker OFFDCA-10SPX3 - MAINTENANCE INSPECTION / MAINTENANCE DCA-10SPX3 - MAINTENANCEGenerator Storage DCA-10SPX3 -GENERATORWIRING DIAGRAM DCA-10SPX3 -ENGINEWIRINGDIAGRAM TABLE 11. ENGINE TROUBLESHOOTING DCA-10SPX3 -TROUBLESHOOTING ENGINEEngine does not start Starter does not runTABLE 11. ENGINE TROUBLESHOOTING CONTINUED DCA-10SPX3 -TROUBLESHOOTING ENGINESYMPTOM POSSIBLE PROBLEMTABLE 12. ENGINE & GENERATOR TROUBLESHOOTING DCA-10SPX3 -TROUBLESHOOTING GENERATOR/ENGINESYMPTOM POSSIBLE PROBLEMNOTE PAGE How to read the marks and remarks used in this parts book EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Remarks” Column Items Found In the “Items Number” ColumnDCA-10SPX3W/KUBOTA D1403 DIESEL ENGINE 1TO 3 UNITS DCA-10SPX3 - SUGGESTED SPARE PARTSDCA-10SPX3 - GENERATOR ASSY HEX SOCKET HEAD CAP SCREW DCA-10SPX3 - GENERATOR ASSY6308-DDU-C3 TNR23G471KCONTROL PANEL ASSY DCA-10SPX3 - CONTROL PANEL ASSYREMARKS DCA-10SPX3 - CONTROL PANEL ASSYDCA-10SPX3 - OUTPUTTERMINAL ASSY COVER, OUTPUT TERMINAL DCA-10SPX3 - OUTPUTTERMINAL ASSYREMARKS DCA-10SPX3 - ENGINE & RADIATOR ASSY DCA-10SPX3 - ENGINE & RADIATOR ASSY BATTERY ASSY DCA-10SPX3 - BATTERY ASSYBATTERY FRAME DCA-10SPX3 - BATTERY ASSYN012CABLE10SPX3 N013CABLE10SPX3DCA-10SPX3 - MUFFLER ASSY GASKET DCA-10SPX3 - MUFFLER ASSYFUEL FILTER ASSY DCA-10SPX3 - FUEL FILTER ASSYFUEL FILTER ASSY DCA-10SPX3 - FUEL FILTER ASSYB0368700004 ENCLOSURE ASSY DCA-10SPX3 - ENCLOSURE ASSYDCA-10SPX3 - ENCLOSURE ASSY ENCLOSURE ASSEMBLYREMARKS ENCLOSURE SEALS ASSY DCA-10SPX3 - ENCLOSURE RUBBER SEALS ASSYREMARKS DCA-10SPX3 - ENCLOSURE RUBBER SEALS ASSYNAME PLATE AND DECALS DCA-10SPX3 - NAME PLATE AND DECALSDANGER REMOVE ONLY WHEN COOL WARNING! TRANSFER SWITCHDCA-10SPX3 - NAME PLATE AND DECALS M0000001020QCRANKCASE ASSY KUBOTA D1403- CRANKCASE ASSYINCLUDES ITEMS W KUBOTA D1403- CRANKCASE ASSYOIL PAN ASSY KUBOTA D1403- OIL PAN ASSYPART NAME KUBOTA D1403- OIL PAN ASSYQTY. REMARKS CYLINDER HEAD ASSY KUBOTA D1403- CYLINDER HEAD ASSYEXHAUST VALVE GUIDE KUBOTA D1403- CYLINDER HEAD ASSYGEAR CASE ASSY KUBOTA D1403- GEAR CASE ASSYWATER RETURN FLANGE KUBOTA D1403- GEAR CASE ASSYWATER FLANGE GASKET OIL FILTER CARTRIDGEMAIN BEARING CASE ASSY KUBOTA D1403- MAIN BEARING CASE ASSYQTY. REMARKS KUBOTA D1403 - MAIN BEARING CASE ASSYINLET MANIFOLD ASSY KUBOTA D1403- INLET MANIFOLD ASSYPART NAME KUBOTA D1403- INLET MANIFOLD ASSYQTY. REMARKS EXHAUST MANIFOLD ASSY KUBOTA D1403- EXHAUST MANIFOLD ASSYEXHAUST MANIFOLD ASSY KUBOTA D1403- EXHAUST MANIFOLD ASSYVALVE AND ROCKER ASSY KUBOTA D1403-VALVE AND ROCKER ASSY200# KUBOTA D1403-VALVE AND ROCKER ASSY210# QTY. REMARKSHEAD COVER ASSY KUBOTA D1403- HEAD COVER ASSY0112350840 KUBOTA D1403- HEAD COVER ASSYCAMSHAFT ASSY KUBOTA D1403- CAMSHAFT ASSY110# KUBOTA D1403- CAMSHAFT ASSYINCLUDES ITEMS W INCLUDES ITEMS W/#PISTON AND CAMSHAFT ASSY KUBOTA D1403- PISTON AND CAMSHAFT ASSYPART NAME KUBOTA D1403- PISTON AND CAMSHAFT ASSYREMARKS FLYWHEEL ASSY KUBOTA D1403- FLYWHEEL ASSYKUBOTA D1403- FLYWHEEL ASSY FLYWHEEL HOUSINGFLYWHEEL COMP..................... 1 ............. INCLUDES ITEMS W STARTER ASSY KUBOTA D1403- STARTER ASSYSTARTER ASSY KUBOTA D1403- STARTER ASSYSTARTER COMPONENTS ASSY KUBOTA D1403- STARTER COMPONENTS ASSY040*# KUBOTA D1403- STARTER COMPONENTS ASSY050*# INJECTION PUMP 1 ASSY KUBOTA D1403- INJECTION PUMP 1 ASSYINJECTION PUMP 1 ASSY KUBOTA D1403- INJECTION PUMP 1 ASSY150# INJECTION PUMP 2 ASSY KUBOTA D1403- INJECTION PUMP 2 ASSYINJECTION PUMP ASSY KUBOTA D1403- INJECTION PUMP 2 ASSYDELIVERY VALVE SPRING DELIVERY VALVE GASKETFUEL CAMSHAFT ASSY KUBOTA D1403- FUEL CAMSHAFT ASSYCAMSHAFT FUEL STOPPER KUBOTA D1403- FUEL CAMSHAFT ASSYGOVERNOR ASSY KUBOTA D1403- GOVERNOR ASSYFORK LEVER HOLDER KUBOTA D1403- GOVERNOR ASSYSPEED CONTROL PLATE ASSY KUBOTA D1403- SPEED CONTROL PLATE ASSYSPEED CONTROL PLATE KUBOTA D1403- SPEED CONTROL PLATE ASSYSPEED CONTROL LEVER ENGINE STOP LEVER ASSY KUBOTA D1403- ENGINE STOP LEVER ASSYIDILING APPARATUS KUBOTA D1403 - ENGINE STOP LEVER ASSYINCLUDES ITEMS W/# STOP SOLENOID ASSY KUBOTA D1403- STOP SOLENOID ASSYPART NAME KUBOTA D1403- STOP SOLENOID ASSYQTY. REMARKS ALTERNATOR ASSY KUBOTA D1403 - ALTERNATOR ASSYPART NAME KUBOTA D1403 - ALTERNATOR ASSYQTY. REMARKS ALTERNATOR COMPONENTS ASSY KUBOTA D1403- ALTERNATOR COMPONENTS ASSY060*# KUBOTA D1403- ALTERNATOR COMPONENTS ASSY070*# ALTERNATOR ASSYFAN ASSY KUBOTA D1403- FAN ASSYV BELT KUBOTA D1403- FAN ASSYWATER FLANGE AND THERMOSTAT ASSY KUBOTA D1403 -WATER FLANGE ANDTHERMOSTAT ASSYWATER FLANGE COMP................. 1 ....... INCLUDES ITEMS W KUBOTA D1403 -WATER FLANGE ANDTHERMOSTAT ASSYWATER PUMP ASSY KUBOTA D1403- WATER PUMP ASSYMECHANICAL SEAL ASSY KUBOTA D1403- WATER PUMP ASSYRADIATOR ASSY KUBOTA D1403- RADIATOR ASSYRADIATOR ASSY KUBOTA D1403- RADIATOR ASSYCAP ASSY KUBOTA D1403 - FUEL FILTER ASSY FUEL FILTER ASSY KUBOTA D1403 - FUEL FILTER ASSYFILTER CUP ASSY SPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE - PARTSPAYMENT TERMS FREIGHT POLICYNOTE PAGE PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERE’S HOW TO GET HELPService Department OPERATION AND PARTS MANUAL