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Multiquip DCA10SPX3 manual KUBOTA D1403- CRANKCASE ASSY, Crankcase Assy

Models: DCA10SPX3

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KUBOTA D1403— CRANKCASE ASSY.

KUBOTA D1403— CRANKCASE ASSY.

CRANKCASE ASSY.

PAGE 68 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)

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Multiquip DCA10SPX3 manual KUBOTA D1403- CRANKCASE ASSY, Crankcase Assy

Contents

MODEL DCA10SPX3 KUBOTA D1403 DIESEL ENGINE60 Hz GENERATOR OPERATION AND PARTS MANUALPage HERES HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLINGSERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046TABLE OF CONTENTS DCA-10SPX3AC Generator Kubota D1403 EnginePARTS ORDERING PROCEDURES PartsWhen ordering parts, please supply Ordering parts has never been easierRULES FOR SAFE OPERATION GENERAL SAFETYRadiator CAUTIONCAUTIONRULES FOR SAFE OPERATION Loading and Unloading Crane BatteryRULES FOR SAFE OPERATION RULES FOR SAFE OPERATION Maintenance SafetyTransporting EmergenciesFigure 1. DCA-10SPX3 and Towing Trailer DCA-10SPX3 - TOWINGTowing Safety Precautions DCA-10SPX3 -TRAILER-SAFETY GUIDELINES Explanation of ChartDCA-10SPX3 -TRAILER-SPECIFICATIONS Table 1. SpecificationsMODEL APPLICATIONDCA-10SPX3 -TRAILER-SPECIFICATIONS Table 1.Specifications C ontTIR ES W H EELSDCA-10SPX3 -TRAILER SAFETY GUIDELINES Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionDCA-10SPX3 -TRAILER SAFETY GUIDELINES Torque Ft.-LbsTable 3. Suspension Torque Requirements Table 4. Tire Torque RequirementsDCA-10SPX3 -TRAILER-WIRING DIAGRAM LIGHTS ARE ORIENTED FROM THE DRIVER’S SEATDCA-10SPX3 -OPERATION AND SAFETY DECALS Machine Safety DecalsDCA-10SPX3 -OPERATION AND SAFETY DECALS Machine Safety DecalsEngine Specifications DCA-10SPX3 - SPECIFICATIONSGenerator Specifications DCA-10SPX3 - GENERAL INFORMATION DCA-10SPX3 3 FAMILIARIZATION GeneratorControl Panel Open Delta Excitation SystemDCA-10SPX3 - MAJOR COMPONENTS Figure 4. DCA10SPX3 Generator Major ComponentsDCA-10SPX3 - DIMENSIONS TOP & SIDE Figure 5a. Dimensions Top & SideDCA-10SPX3 - DIMENSIONS FRONT, REAR & BOTTOM Figure 5b. Dimensions Front, RearDCA-10SPX3 - CONTROL PANEL, CONTROLS AND INDICATORS Figure 6. Control PanelDCA-10SPX3 - CONTROL PANEL, CONTROLS AND INDICATORS 11. Ground Terminal - This is used to ground the generatorDCA10SPX3 OUTPUTTERMINAL 120 Volt RecetacleFIGURE 7. Output Terminal Panel FIGURE 8. Duplex Receptacle DetailDCA10SP3X OUTPUTTERMINAL 120V Hard Wire HookupFigure 10. Hard Wire Hook-up for 120 Volt 240V Hard Wire HookupDCA-10SPX3 - INSTALLATION Outdoor InstallationFigure 12. Typical Generator Grounding Application DCA-10SPX3 - INSTALLATIONAlways check local codes for proper grounding codes and laws DCA-10SPX3 - PRE-SETUP Load In WattsVolts Table 6. Cable Selection 60 Hz, Single Phase OperationTable 7. Recommended Motor Oil DCA-10SPX3 - PRE-SETUPLubrication Oil Figure 13. Engine Oil DipstickFreezing Point Boiling PointDCA-10SPX3 - PRE-SETUP Table 9. Anti-Freeze Operating TemperaturesDCA-10SPX3 - PRE-SETUP When connecting battery do the followingFigure 15. Battery Connections If any hose fuel or oil lines are defective replace them immediatelySingle Phase, Load Table 10. Power Factor By LoadDCA-10SPX3 - LOAD APPLICATION DCA-10SPX3 - GENERATOR START-UP PROCEDURE Figure 17. UNV Terminal Lugs LoadFigure 18. UNV Lug Cover main and G.F.C.I. circuit breakers Figure 16 to theDCA-10SPX3 - GENERATOR START-UP PROCEDURE BATTERYFigure 19. Battery Connections Figure 25. Coolant Temperature GaugeDCA-10SPX3 - GENERATOR SHUT-DOWN PROCEDURE Figure 26. Battery Voltage GaugeFigure 30. Ignition Switch OFF Figure 29. GFCI and Main Circuit Breaker OFFDCA-10SPX3 - MAINTENANCE Generator Storage DCA-10SPX3 - MAINTENANCEINSPECTION / MAINTENANCE DCA-10SPX3 -GENERATORWIRING DIAGRAM DCA-10SPX3 -ENGINEWIRINGDIAGRAM DCA-10SPX3 -TROUBLESHOOTING ENGINE TABLE 11. ENGINE TROUBLESHOOTINGEngine does not start Starter does not runDCA-10SPX3 -TROUBLESHOOTING ENGINE TABLE 11. ENGINE TROUBLESHOOTING CONTINUEDSYMPTOM POSSIBLE PROBLEMDCA-10SPX3 -TROUBLESHOOTING GENERATOR/ENGINE TABLE 12. ENGINE & GENERATOR TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMNOTE PAGE EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts bookItems Found In the “Remarks” Column Items Found In the “Items Number” ColumnDCA-10SPX3 - SUGGESTED SPARE PARTS DCA-10SPX3W/KUBOTA D1403 DIESEL ENGINE 1TO 3 UNITSDCA-10SPX3 - GENERATOR ASSY DCA-10SPX3 - GENERATOR ASSY HEX SOCKET HEAD CAP SCREW6308-DDU-C3 TNR23G471KDCA-10SPX3 - CONTROL PANEL ASSY CONTROL PANEL ASSYDCA-10SPX3 - CONTROL PANEL ASSY REMARKSDCA-10SPX3 - OUTPUTTERMINAL ASSY REMARKS DCA-10SPX3 - OUTPUTTERMINAL ASSYCOVER, OUTPUT TERMINAL DCA-10SPX3 - ENGINE & RADIATOR ASSY DCA-10SPX3 - ENGINE & RADIATOR ASSY DCA-10SPX3 - BATTERY ASSY BATTERY ASSYDCA-10SPX3 - BATTERY ASSY BATTERY FRAMEN012CABLE10SPX3 N013CABLE10SPX3DCA-10SPX3 - MUFFLER ASSY DCA-10SPX3 - MUFFLER ASSY GASKETDCA-10SPX3 - FUEL FILTER ASSY FUEL FILTER ASSYB0368700004 DCA-10SPX3 - FUEL FILTER ASSYFUEL FILTER ASSY DCA-10SPX3 - ENCLOSURE ASSY ENCLOSURE ASSYREMARKS ENCLOSURE ASSEMBLYDCA-10SPX3 - ENCLOSURE ASSY DCA-10SPX3 - ENCLOSURE RUBBER SEALS ASSY ENCLOSURE SEALS ASSYDCA-10SPX3 - ENCLOSURE RUBBER SEALS ASSY REMARKSDCA-10SPX3 - NAME PLATE AND DECALS NAME PLATE AND DECALSWARNING! TRANSFER SWITCH DANGER REMOVE ONLY WHEN COOLDCA-10SPX3 - NAME PLATE AND DECALS M0000001020QKUBOTA D1403- CRANKCASE ASSY CRANKCASE ASSYKUBOTA D1403- CRANKCASE ASSY INCLUDES ITEMS WKUBOTA D1403- OIL PAN ASSY OIL PAN ASSYQTY. REMARKS KUBOTA D1403- OIL PAN ASSYPART NAME KUBOTA D1403- CYLINDER HEAD ASSY CYLINDER HEAD ASSYKUBOTA D1403- CYLINDER HEAD ASSY EXHAUST VALVE GUIDEKUBOTA D1403- GEAR CASE ASSY GEAR CASE ASSYKUBOTA D1403- GEAR CASE ASSY WATER RETURN FLANGEWATER FLANGE GASKET OIL FILTER CARTRIDGEKUBOTA D1403- MAIN BEARING CASE ASSY MAIN BEARING CASE ASSYKUBOTA D1403 - MAIN BEARING CASE ASSY QTY. REMARKSKUBOTA D1403- INLET MANIFOLD ASSY INLET MANIFOLD ASSYQTY. REMARKS KUBOTA D1403- INLET MANIFOLD ASSYPART NAME KUBOTA D1403- EXHAUST MANIFOLD ASSY EXHAUST MANIFOLD ASSYKUBOTA D1403- EXHAUST MANIFOLD ASSY EXHAUST MANIFOLD ASSYKUBOTA D1403-VALVE AND ROCKER ASSY VALVE AND ROCKER ASSYKUBOTA D1403-VALVE AND ROCKER ASSY 200#210# QTY. REMARKSKUBOTA D1403- HEAD COVER ASSY HEAD COVER ASSYKUBOTA D1403- HEAD COVER ASSY 0112350840KUBOTA D1403- CAMSHAFT ASSY CAMSHAFT ASSYKUBOTA D1403- CAMSHAFT ASSY 110#INCLUDES ITEMS W INCLUDES ITEMS W/#KUBOTA D1403- PISTON AND CAMSHAFT ASSY PISTON AND CAMSHAFT ASSYREMARKS KUBOTA D1403- PISTON AND CAMSHAFT ASSYPART NAME KUBOTA D1403- FLYWHEEL ASSY FLYWHEEL ASSYFLYWHEEL COMP..................... 1 ............. INCLUDES ITEMS W FLYWHEEL HOUSINGKUBOTA D1403- FLYWHEEL ASSY KUBOTA D1403- STARTER ASSY STARTER ASSYKUBOTA D1403- STARTER ASSY STARTER ASSYKUBOTA D1403- STARTER COMPONENTS ASSY STARTER COMPONENTS ASSY050*# KUBOTA D1403- STARTER COMPONENTS ASSY040*# KUBOTA D1403- INJECTION PUMP 1 ASSY INJECTION PUMP 1 ASSY150# KUBOTA D1403- INJECTION PUMP 1 ASSYINJECTION PUMP 1 ASSY KUBOTA D1403- INJECTION PUMP 2 ASSY INJECTION PUMP 2 ASSYKUBOTA D1403- INJECTION PUMP 2 ASSY INJECTION PUMP ASSYDELIVERY VALVE SPRING DELIVERY VALVE GASKETKUBOTA D1403- FUEL CAMSHAFT ASSY FUEL CAMSHAFT ASSYKUBOTA D1403- FUEL CAMSHAFT ASSY CAMSHAFT FUEL STOPPERKUBOTA D1403- GOVERNOR ASSY GOVERNOR ASSYKUBOTA D1403- GOVERNOR ASSY FORK LEVER HOLDERKUBOTA D1403- SPEED CONTROL PLATE ASSY SPEED CONTROL PLATE ASSYSPEED CONTROL LEVER KUBOTA D1403- SPEED CONTROL PLATE ASSYSPEED CONTROL PLATE KUBOTA D1403- ENGINE STOP LEVER ASSY ENGINE STOP LEVER ASSYINCLUDES ITEMS W/# KUBOTA D1403 - ENGINE STOP LEVER ASSYIDILING APPARATUS KUBOTA D1403- STOP SOLENOID ASSY STOP SOLENOID ASSYQTY. REMARKS KUBOTA D1403- STOP SOLENOID ASSYPART NAME KUBOTA D1403 - ALTERNATOR ASSY ALTERNATOR ASSYQTY. REMARKS KUBOTA D1403 - ALTERNATOR ASSYPART NAME KUBOTA D1403- ALTERNATOR COMPONENTS ASSY ALTERNATOR COMPONENTS ASSYKUBOTA D1403- ALTERNATOR COMPONENTS ASSY 060*#070*# ALTERNATOR ASSYKUBOTA D1403- FAN ASSY FAN ASSYKUBOTA D1403- FAN ASSY V BELTKUBOTA D1403 -WATER FLANGE ANDTHERMOSTAT ASSY WATER FLANGE AND THERMOSTAT ASSYKUBOTA D1403 -WATER FLANGE ANDTHERMOSTAT ASSY WATER FLANGE COMP................. 1 ....... INCLUDES ITEMS WKUBOTA D1403- WATER PUMP ASSY WATER PUMP ASSYKUBOTA D1403- WATER PUMP ASSY MECHANICAL SEAL ASSYKUBOTA D1403- RADIATOR ASSY RADIATOR ASSYCAP ASSY KUBOTA D1403- RADIATOR ASSYRADIATOR ASSY KUBOTA D1403 - FUEL FILTER ASSY FILTER CUP ASSY KUBOTA D1403 - FUEL FILTER ASSYFUEL FILTER ASSY TERMS AND CONDITIONS OF SALE - PARTS SPECIAL EXPEDITING SERVICEPAYMENT TERMS FREIGHT POLICYNOTE PAGE HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLINGService Department OPERATION AND PARTS MANUAL