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Multiquip DCA10SPX3 manual

Models: DCA10SPX3

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PAGE 2 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)

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Multiquip DCA10SPX3 manual

Contents

60 Hz GENERATOR MODEL DCA10SPX3KUBOTA D1403 DIESEL ENGINE OPERATION AND PARTS MANUALPage SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046AC Generator TABLE OF CONTENTSDCA-10SPX3 Kubota D1403 EngineWhen ordering parts, please supply PARTS ORDERING PROCEDURESParts Ordering parts has never been easierRULES FOR SAFE OPERATION GENERAL SAFETYRadiator CAUTIONCAUTIONRULES FOR SAFE OPERATION Loading and Unloading Crane BatteryRULES FOR SAFE OPERATION Transporting RULES FOR SAFE OPERATIONMaintenance Safety EmergenciesFigure 1. DCA-10SPX3 and Towing Trailer DCA-10SPX3 - TOWINGTowing Safety Precautions DCA-10SPX3 -TRAILER-SAFETY GUIDELINES Explanation of ChartMODEL DCA-10SPX3 -TRAILER-SPECIFICATIONSTable 1. Specifications APPLICATIONTIR ES DCA-10SPX3 -TRAILER-SPECIFICATIONSTable 1.Specifications C ont W H EELSTire Wear/Inflation DCA-10SPX3 -TRAILER SAFETY GUIDELINESTires/Wheels/Lug Nuts SuspensionTable 3. Suspension Torque Requirements DCA-10SPX3 -TRAILER SAFETY GUIDELINESTorque Ft.-Lbs Table 4. Tire Torque RequirementsDCA-10SPX3 -TRAILER-WIRING DIAGRAM LIGHTS ARE ORIENTED FROM THE DRIVER’S SEATDCA-10SPX3 -OPERATION AND SAFETY DECALS Machine Safety DecalsDCA-10SPX3 -OPERATION AND SAFETY DECALS Machine Safety DecalsEngine Specifications DCA-10SPX3 - SPECIFICATIONSGenerator Specifications Control Panel DCA-10SPX3 - GENERAL INFORMATIONDCA-10SPX3 3 FAMILIARIZATION Generator Open Delta Excitation SystemDCA-10SPX3 - MAJOR COMPONENTS Figure 4. DCA10SPX3 Generator Major ComponentsDCA-10SPX3 - DIMENSIONS TOP & SIDE Figure 5a. Dimensions Top & SideDCA-10SPX3 - DIMENSIONS FRONT, REAR & BOTTOM Figure 5b. Dimensions Front, RearDCA-10SPX3 - CONTROL PANEL, CONTROLS AND INDICATORS Figure 6. Control PanelDCA-10SPX3 - CONTROL PANEL, CONTROLS AND INDICATORS 11. Ground Terminal - This is used to ground the generatorFIGURE 7. Output Terminal Panel DCA10SPX3 OUTPUTTERMINAL120 Volt Recetacle FIGURE 8. Duplex Receptacle DetailFigure 10. Hard Wire Hook-up for 120 Volt DCA10SP3X OUTPUTTERMINAL120V Hard Wire Hookup 240V Hard Wire HookupDCA-10SPX3 - INSTALLATION Outdoor InstallationFigure 12. Typical Generator Grounding Application DCA-10SPX3 - INSTALLATIONAlways check local codes for proper grounding codes and laws Volts DCA-10SPX3 - PRE-SETUPLoad In Watts Table 6. Cable Selection 60 Hz, Single Phase OperationLubrication Oil Table 7. Recommended Motor OilDCA-10SPX3 - PRE-SETUP Figure 13. Engine Oil DipstickDCA-10SPX3 - PRE-SETUP Freezing PointBoiling Point Table 9. Anti-Freeze Operating TemperaturesFigure 15. Battery Connections DCA-10SPX3 - PRE-SETUPWhen connecting battery do the following If any hose fuel or oil lines are defective replace them immediatelySingle Phase, Load Table 10. Power Factor By LoadDCA-10SPX3 - LOAD APPLICATION Figure 18. UNV Lug Cover DCA-10SPX3 - GENERATOR START-UP PROCEDUREFigure 17. UNV Terminal Lugs Load main and G.F.C.I. circuit breakers Figure 16 to theFigure 19. Battery Connections DCA-10SPX3 - GENERATOR START-UP PROCEDUREBATTERY Figure 25. Coolant Temperature GaugeFigure 30. Ignition Switch OFF DCA-10SPX3 - GENERATOR SHUT-DOWN PROCEDUREFigure 26. Battery Voltage Gauge Figure 29. GFCI and Main Circuit Breaker OFFDCA-10SPX3 - MAINTENANCE Generator Storage DCA-10SPX3 - MAINTENANCEINSPECTION / MAINTENANCE DCA-10SPX3 -GENERATORWIRING DIAGRAM DCA-10SPX3 -ENGINEWIRINGDIAGRAM Engine does not start DCA-10SPX3 -TROUBLESHOOTING ENGINETABLE 11. ENGINE TROUBLESHOOTING Starter does not runSYMPTOM DCA-10SPX3 -TROUBLESHOOTING ENGINETABLE 11. ENGINE TROUBLESHOOTING CONTINUED POSSIBLE PROBLEMSYMPTOM DCA-10SPX3 -TROUBLESHOOTING GENERATOR/ENGINETABLE 12. ENGINE & GENERATOR TROUBLESHOOTING POSSIBLE PROBLEMNOTE PAGE Items Found In the “Remarks” Column EXPLANATION OF CODE IN REMARKS COLUMNHow to read the marks and remarks used in this parts book Items Found In the “Items Number” ColumnDCA-10SPX3 - SUGGESTED SPARE PARTS DCA-10SPX3W/KUBOTA D1403 DIESEL ENGINE 1TO 3 UNITSDCA-10SPX3 - GENERATOR ASSY 6308-DDU-C3 DCA-10SPX3 - GENERATOR ASSYHEX SOCKET HEAD CAP SCREW TNR23G471KDCA-10SPX3 - CONTROL PANEL ASSY CONTROL PANEL ASSYDCA-10SPX3 - CONTROL PANEL ASSY REMARKSDCA-10SPX3 - OUTPUTTERMINAL ASSY REMARKS DCA-10SPX3 - OUTPUTTERMINAL ASSYCOVER, OUTPUT TERMINAL DCA-10SPX3 - ENGINE & RADIATOR ASSY DCA-10SPX3 - ENGINE & RADIATOR ASSY DCA-10SPX3 - BATTERY ASSY BATTERY ASSYN012CABLE10SPX3 DCA-10SPX3 - BATTERY ASSYBATTERY FRAME N013CABLE10SPX3DCA-10SPX3 - MUFFLER ASSY DCA-10SPX3 - MUFFLER ASSY GASKETDCA-10SPX3 - FUEL FILTER ASSY FUEL FILTER ASSYB0368700004 DCA-10SPX3 - FUEL FILTER ASSYFUEL FILTER ASSY DCA-10SPX3 - ENCLOSURE ASSY ENCLOSURE ASSYREMARKS ENCLOSURE ASSEMBLYDCA-10SPX3 - ENCLOSURE ASSY DCA-10SPX3 - ENCLOSURE RUBBER SEALS ASSY ENCLOSURE SEALS ASSYDCA-10SPX3 - ENCLOSURE RUBBER SEALS ASSY REMARKSDCA-10SPX3 - NAME PLATE AND DECALS NAME PLATE AND DECALSDCA-10SPX3 - NAME PLATE AND DECALS WARNING! TRANSFER SWITCHDANGER REMOVE ONLY WHEN COOL M0000001020QKUBOTA D1403- CRANKCASE ASSY CRANKCASE ASSYKUBOTA D1403- CRANKCASE ASSY INCLUDES ITEMS WKUBOTA D1403- OIL PAN ASSY OIL PAN ASSYQTY. REMARKS KUBOTA D1403- OIL PAN ASSYPART NAME KUBOTA D1403- CYLINDER HEAD ASSY CYLINDER HEAD ASSYKUBOTA D1403- CYLINDER HEAD ASSY EXHAUST VALVE GUIDEKUBOTA D1403- GEAR CASE ASSY GEAR CASE ASSYWATER FLANGE GASKET KUBOTA D1403- GEAR CASE ASSYWATER RETURN FLANGE OIL FILTER CARTRIDGEKUBOTA D1403- MAIN BEARING CASE ASSY MAIN BEARING CASE ASSYKUBOTA D1403 - MAIN BEARING CASE ASSY QTY. REMARKSKUBOTA D1403- INLET MANIFOLD ASSY INLET MANIFOLD ASSYQTY. REMARKS KUBOTA D1403- INLET MANIFOLD ASSYPART NAME KUBOTA D1403- EXHAUST MANIFOLD ASSY EXHAUST MANIFOLD ASSYKUBOTA D1403- EXHAUST MANIFOLD ASSY EXHAUST MANIFOLD ASSYKUBOTA D1403-VALVE AND ROCKER ASSY VALVE AND ROCKER ASSY210# KUBOTA D1403-VALVE AND ROCKER ASSY200# QTY. REMARKSKUBOTA D1403- HEAD COVER ASSY HEAD COVER ASSYKUBOTA D1403- HEAD COVER ASSY 0112350840KUBOTA D1403- CAMSHAFT ASSY CAMSHAFT ASSYINCLUDES ITEMS W KUBOTA D1403- CAMSHAFT ASSY110# INCLUDES ITEMS W/#KUBOTA D1403- PISTON AND CAMSHAFT ASSY PISTON AND CAMSHAFT ASSYREMARKS KUBOTA D1403- PISTON AND CAMSHAFT ASSYPART NAME KUBOTA D1403- FLYWHEEL ASSY FLYWHEEL ASSYFLYWHEEL COMP..................... 1 ............. INCLUDES ITEMS W FLYWHEEL HOUSINGKUBOTA D1403- FLYWHEEL ASSY KUBOTA D1403- STARTER ASSY STARTER ASSYKUBOTA D1403- STARTER ASSY STARTER ASSYKUBOTA D1403- STARTER COMPONENTS ASSY STARTER COMPONENTS ASSY050*# KUBOTA D1403- STARTER COMPONENTS ASSY040*# KUBOTA D1403- INJECTION PUMP 1 ASSY INJECTION PUMP 1 ASSY150# KUBOTA D1403- INJECTION PUMP 1 ASSYINJECTION PUMP 1 ASSY KUBOTA D1403- INJECTION PUMP 2 ASSY INJECTION PUMP 2 ASSYDELIVERY VALVE SPRING KUBOTA D1403- INJECTION PUMP 2 ASSYINJECTION PUMP ASSY DELIVERY VALVE GASKETKUBOTA D1403- FUEL CAMSHAFT ASSY FUEL CAMSHAFT ASSYKUBOTA D1403- FUEL CAMSHAFT ASSY CAMSHAFT FUEL STOPPERKUBOTA D1403- GOVERNOR ASSY GOVERNOR ASSYKUBOTA D1403- GOVERNOR ASSY FORK LEVER HOLDERKUBOTA D1403- SPEED CONTROL PLATE ASSY SPEED CONTROL PLATE ASSYSPEED CONTROL LEVER KUBOTA D1403- SPEED CONTROL PLATE ASSYSPEED CONTROL PLATE KUBOTA D1403- ENGINE STOP LEVER ASSY ENGINE STOP LEVER ASSYINCLUDES ITEMS W/# KUBOTA D1403 - ENGINE STOP LEVER ASSYIDILING APPARATUS KUBOTA D1403- STOP SOLENOID ASSY STOP SOLENOID ASSYQTY. REMARKS KUBOTA D1403- STOP SOLENOID ASSYPART NAME KUBOTA D1403 - ALTERNATOR ASSY ALTERNATOR ASSYQTY. REMARKS KUBOTA D1403 - ALTERNATOR ASSYPART NAME KUBOTA D1403- ALTERNATOR COMPONENTS ASSY ALTERNATOR COMPONENTS ASSY070*# KUBOTA D1403- ALTERNATOR COMPONENTS ASSY060*# ALTERNATOR ASSYKUBOTA D1403- FAN ASSY FAN ASSYKUBOTA D1403- FAN ASSY V BELTKUBOTA D1403 -WATER FLANGE ANDTHERMOSTAT ASSY WATER FLANGE AND THERMOSTAT ASSYKUBOTA D1403 -WATER FLANGE ANDTHERMOSTAT ASSY WATER FLANGE COMP................. 1 ....... INCLUDES ITEMS WKUBOTA D1403- WATER PUMP ASSY WATER PUMP ASSYKUBOTA D1403- WATER PUMP ASSY MECHANICAL SEAL ASSYKUBOTA D1403- RADIATOR ASSY RADIATOR ASSYCAP ASSY KUBOTA D1403- RADIATOR ASSYRADIATOR ASSY KUBOTA D1403 - FUEL FILTER ASSY FILTER CUP ASSY KUBOTA D1403 - FUEL FILTER ASSYFUEL FILTER ASSY PAYMENT TERMS TERMS AND CONDITIONS OF SALE - PARTSSPECIAL EXPEDITING SERVICE FREIGHT POLICYNOTE PAGE Service Department HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING OPERATION AND PARTS MANUAL