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DCA10SPX3 manual DCA-10SPX3 - CONTROL PANEL, CONTROLS AND INDICATORS, Control Panel
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DCA10SPX3
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Troubleshooting
Specification
Install
Explanation of Chart
Warranty
Dimension
Maintenance
120V Hard Wire Hookup
Symptom
DCA-10SPX3 - PRE-SETUP
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Image 24
DCA-10SPX3
— CONTROL PANEL, CONTROLS AND INDICATORS
Figure 6. Control Panel
PAGE 24 —
DCA-10SPX3
A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
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Contents
MODEL DCA10SPX3
KUBOTA D1403 DIESEL ENGINE
60 Hz GENERATOR
OPERATION AND PARTS MANUAL
Page
HERES HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046
WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046
TABLE OF CONTENTS
DCA-10SPX3
AC Generator
Kubota D1403 Engine
PARTS ORDERING PROCEDURES
Parts
When ordering parts, please supply
Ordering parts has never been easier
RULES FOR SAFE OPERATION
GENERAL SAFETY
CAUTIONCAUTION
RULES FOR SAFE OPERATION
Radiator
Battery
RULES FOR SAFE OPERATION
Loading and Unloading Crane
RULES FOR SAFE OPERATION
Maintenance Safety
Transporting
Emergencies
DCA-10SPX3 - TOWING
Towing Safety Precautions
Figure 1. DCA-10SPX3 and Towing Trailer
DCA-10SPX3 -TRAILER-SAFETY GUIDELINES
Explanation of Chart
DCA-10SPX3 -TRAILER-SPECIFICATIONS
Table 1. Specifications
MODEL
APPLICATION
DCA-10SPX3 -TRAILER-SPECIFICATIONS
Table 1.Specifications C ont
TIR ES
W H EELS
DCA-10SPX3 -TRAILER SAFETY GUIDELINES
Tires/Wheels/Lug Nuts
Tire Wear/Inflation
Suspension
DCA-10SPX3 -TRAILER SAFETY GUIDELINES
Torque Ft.-Lbs
Table 3. Suspension Torque Requirements
Table 4. Tire Torque Requirements
DCA-10SPX3 -TRAILER-WIRING DIAGRAM
LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT
DCA-10SPX3 -OPERATION AND SAFETY DECALS
Machine Safety Decals
DCA-10SPX3 -OPERATION AND SAFETY DECALS
Machine Safety Decals
DCA-10SPX3 - SPECIFICATIONS
Generator Specifications
Engine Specifications
DCA-10SPX3 - GENERAL INFORMATION
DCA-10SPX3 3 FAMILIARIZATION Generator
Control Panel
Open Delta Excitation System
DCA-10SPX3 - MAJOR COMPONENTS
Figure 4. DCA10SPX3 Generator Major Components
DCA-10SPX3 - DIMENSIONS TOP & SIDE
Figure 5a. Dimensions Top & Side
DCA-10SPX3 - DIMENSIONS FRONT, REAR & BOTTOM
Figure 5b. Dimensions Front, Rear
DCA-10SPX3 - CONTROL PANEL, CONTROLS AND INDICATORS
Figure 6. Control Panel
DCA-10SPX3 - CONTROL PANEL, CONTROLS AND INDICATORS
11. Ground Terminal - This is used to ground the generator
DCA10SPX3 OUTPUTTERMINAL
120 Volt Recetacle
FIGURE 7. Output Terminal Panel
FIGURE 8. Duplex Receptacle Detail
DCA10SP3X OUTPUTTERMINAL
120V Hard Wire Hookup
Figure 10. Hard Wire Hook-up for 120 Volt
240V Hard Wire Hookup
DCA-10SPX3 - INSTALLATION
Outdoor Installation
DCA-10SPX3 - INSTALLATION
Always check local codes for proper grounding codes and laws
Figure 12. Typical Generator Grounding Application
DCA-10SPX3 - PRE-SETUP
Load In Watts
Volts
Table 6. Cable Selection 60 Hz, Single Phase Operation
Table 7. Recommended Motor Oil
DCA-10SPX3 - PRE-SETUP
Lubrication Oil
Figure 13. Engine Oil Dipstick
Freezing Point
Boiling Point
DCA-10SPX3 - PRE-SETUP
Table 9. Anti-Freeze Operating Temperatures
DCA-10SPX3 - PRE-SETUP
When connecting battery do the following
Figure 15. Battery Connections
If any hose fuel or oil lines are defective replace them immediately
Table 10. Power Factor By Load
DCA-10SPX3 - LOAD APPLICATION
Single Phase, Load
DCA-10SPX3 - GENERATOR START-UP PROCEDURE
Figure 17. UNV Terminal Lugs Load
Figure 18. UNV Lug Cover
main and G.F.C.I. circuit breakers Figure 16 to the
DCA-10SPX3 - GENERATOR START-UP PROCEDURE
BATTERY
Figure 19. Battery Connections
Figure 25. Coolant Temperature Gauge
DCA-10SPX3 - GENERATOR SHUT-DOWN PROCEDURE
Figure 26. Battery Voltage Gauge
Figure 30. Ignition Switch OFF
Figure 29. GFCI and Main Circuit Breaker OFF
DCA-10SPX3 - MAINTENANCE
DCA-10SPX3 - MAINTENANCE
INSPECTION / MAINTENANCE
Generator Storage
DCA-10SPX3 -GENERATORWIRING DIAGRAM
DCA-10SPX3 -ENGINEWIRINGDIAGRAM
DCA-10SPX3 -TROUBLESHOOTING ENGINE
TABLE 11. ENGINE TROUBLESHOOTING
Engine does not start
Starter does not run
DCA-10SPX3 -TROUBLESHOOTING ENGINE
TABLE 11. ENGINE TROUBLESHOOTING CONTINUED
SYMPTOM
POSSIBLE PROBLEM
DCA-10SPX3 -TROUBLESHOOTING GENERATOR/ENGINE
TABLE 12. ENGINE & GENERATOR TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
NOTE PAGE
EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts book
Items Found In the “Remarks” Column
Items Found In the “Items Number” Column
DCA-10SPX3 - SUGGESTED SPARE PARTS
DCA-10SPX3W/KUBOTA D1403 DIESEL ENGINE 1TO 3 UNITS
DCA-10SPX3 - GENERATOR ASSY
DCA-10SPX3 - GENERATOR ASSY
HEX SOCKET HEAD CAP SCREW
6308-DDU-C3
TNR23G471K
DCA-10SPX3 - CONTROL PANEL ASSY
CONTROL PANEL ASSY
DCA-10SPX3 - CONTROL PANEL ASSY
REMARKS
DCA-10SPX3 - OUTPUTTERMINAL ASSY
DCA-10SPX3 - OUTPUTTERMINAL ASSY
COVER, OUTPUT TERMINAL
REMARKS
DCA-10SPX3 - ENGINE & RADIATOR ASSY
DCA-10SPX3 - ENGINE & RADIATOR ASSY
DCA-10SPX3 - BATTERY ASSY
BATTERY ASSY
DCA-10SPX3 - BATTERY ASSY
BATTERY FRAME
N012CABLE10SPX3
N013CABLE10SPX3
DCA-10SPX3 - MUFFLER ASSY
DCA-10SPX3 - MUFFLER ASSY
GASKET
DCA-10SPX3 - FUEL FILTER ASSY
FUEL FILTER ASSY
DCA-10SPX3 - FUEL FILTER ASSY
FUEL FILTER ASSY
B0368700004
DCA-10SPX3 - ENCLOSURE ASSY
ENCLOSURE ASSY
ENCLOSURE ASSEMBLY
DCA-10SPX3 - ENCLOSURE ASSY
REMARKS
DCA-10SPX3 - ENCLOSURE RUBBER SEALS ASSY
ENCLOSURE SEALS ASSY
DCA-10SPX3 - ENCLOSURE RUBBER SEALS ASSY
REMARKS
DCA-10SPX3 - NAME PLATE AND DECALS
NAME PLATE AND DECALS
WARNING! TRANSFER SWITCH
DANGER REMOVE ONLY WHEN COOL
DCA-10SPX3 - NAME PLATE AND DECALS
M0000001020Q
KUBOTA D1403- CRANKCASE ASSY
CRANKCASE ASSY
KUBOTA D1403- CRANKCASE ASSY
INCLUDES ITEMS W
KUBOTA D1403- OIL PAN ASSY
OIL PAN ASSY
KUBOTA D1403- OIL PAN ASSY
PART NAME
QTY. REMARKS
KUBOTA D1403- CYLINDER HEAD ASSY
CYLINDER HEAD ASSY
KUBOTA D1403- CYLINDER HEAD ASSY
EXHAUST VALVE GUIDE
KUBOTA D1403- GEAR CASE ASSY
GEAR CASE ASSY
KUBOTA D1403- GEAR CASE ASSY
WATER RETURN FLANGE
WATER FLANGE GASKET
OIL FILTER CARTRIDGE
KUBOTA D1403- MAIN BEARING CASE ASSY
MAIN BEARING CASE ASSY
KUBOTA D1403 - MAIN BEARING CASE ASSY
QTY. REMARKS
KUBOTA D1403- INLET MANIFOLD ASSY
INLET MANIFOLD ASSY
KUBOTA D1403- INLET MANIFOLD ASSY
PART NAME
QTY. REMARKS
KUBOTA D1403- EXHAUST MANIFOLD ASSY
EXHAUST MANIFOLD ASSY
KUBOTA D1403- EXHAUST MANIFOLD ASSY
EXHAUST MANIFOLD ASSY
KUBOTA D1403-VALVE AND ROCKER ASSY
VALVE AND ROCKER ASSY
KUBOTA D1403-VALVE AND ROCKER ASSY
200#
210#
QTY. REMARKS
KUBOTA D1403- HEAD COVER ASSY
HEAD COVER ASSY
KUBOTA D1403- HEAD COVER ASSY
0112350840
KUBOTA D1403- CAMSHAFT ASSY
CAMSHAFT ASSY
KUBOTA D1403- CAMSHAFT ASSY
110#
INCLUDES ITEMS W
INCLUDES ITEMS W/#
KUBOTA D1403- PISTON AND CAMSHAFT ASSY
PISTON AND CAMSHAFT ASSY
KUBOTA D1403- PISTON AND CAMSHAFT ASSY
PART NAME
REMARKS
KUBOTA D1403- FLYWHEEL ASSY
FLYWHEEL ASSY
FLYWHEEL HOUSING
KUBOTA D1403- FLYWHEEL ASSY
FLYWHEEL COMP..................... 1 ............. INCLUDES ITEMS W
KUBOTA D1403- STARTER ASSY
STARTER ASSY
KUBOTA D1403- STARTER ASSY
STARTER ASSY
KUBOTA D1403- STARTER COMPONENTS ASSY
STARTER COMPONENTS ASSY
KUBOTA D1403- STARTER COMPONENTS ASSY
040*#
050*#
KUBOTA D1403- INJECTION PUMP 1 ASSY
INJECTION PUMP 1 ASSY
KUBOTA D1403- INJECTION PUMP 1 ASSY
INJECTION PUMP 1 ASSY
150#
KUBOTA D1403- INJECTION PUMP 2 ASSY
INJECTION PUMP 2 ASSY
KUBOTA D1403- INJECTION PUMP 2 ASSY
INJECTION PUMP ASSY
DELIVERY VALVE SPRING
DELIVERY VALVE GASKET
KUBOTA D1403- FUEL CAMSHAFT ASSY
FUEL CAMSHAFT ASSY
KUBOTA D1403- FUEL CAMSHAFT ASSY
CAMSHAFT FUEL STOPPER
KUBOTA D1403- GOVERNOR ASSY
GOVERNOR ASSY
KUBOTA D1403- GOVERNOR ASSY
FORK LEVER HOLDER
KUBOTA D1403- SPEED CONTROL PLATE ASSY
SPEED CONTROL PLATE ASSY
KUBOTA D1403- SPEED CONTROL PLATE ASSY
SPEED CONTROL PLATE
SPEED CONTROL LEVER
KUBOTA D1403- ENGINE STOP LEVER ASSY
ENGINE STOP LEVER ASSY
KUBOTA D1403 - ENGINE STOP LEVER ASSY
IDILING APPARATUS
INCLUDES ITEMS W/#
KUBOTA D1403- STOP SOLENOID ASSY
STOP SOLENOID ASSY
KUBOTA D1403- STOP SOLENOID ASSY
PART NAME
QTY. REMARKS
KUBOTA D1403 - ALTERNATOR ASSY
ALTERNATOR ASSY
KUBOTA D1403 - ALTERNATOR ASSY
PART NAME
QTY. REMARKS
KUBOTA D1403- ALTERNATOR COMPONENTS ASSY
ALTERNATOR COMPONENTS ASSY
KUBOTA D1403- ALTERNATOR COMPONENTS ASSY
060*#
070*#
ALTERNATOR ASSY
KUBOTA D1403- FAN ASSY
FAN ASSY
KUBOTA D1403- FAN ASSY
V BELT
KUBOTA D1403 -WATER FLANGE ANDTHERMOSTAT ASSY
WATER FLANGE AND THERMOSTAT ASSY
KUBOTA D1403 -WATER FLANGE ANDTHERMOSTAT ASSY
WATER FLANGE COMP................. 1 ....... INCLUDES ITEMS W
KUBOTA D1403- WATER PUMP ASSY
WATER PUMP ASSY
KUBOTA D1403- WATER PUMP ASSY
MECHANICAL SEAL ASSY
KUBOTA D1403- RADIATOR ASSY
RADIATOR ASSY
KUBOTA D1403- RADIATOR ASSY
RADIATOR ASSY
CAP ASSY
KUBOTA D1403 - FUEL FILTER ASSY
KUBOTA D1403 - FUEL FILTER ASSY
FUEL FILTER ASSY
FILTER CUP ASSY
TERMS AND CONDITIONS OF SALE - PARTS
SPECIAL EXPEDITING SERVICE
PAYMENT TERMS
FREIGHT POLICY
NOTE PAGE
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
Service Department
OPERATION AND PARTS MANUAL