Multiquip DCA10SPX3 manual DCA-10SPX3 -TROUBLESHOOTING GENERATOR/ENGINE, Symptom, Possible Problem

Models: DCA10SPX3

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DCA-10SPX3 —TROUBLESHOOTING (GENERATOR/ENGINE)

DCA-10SPX3 —TROUBLESHOOTING (GENERATOR/ENGINE)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Generator Troubleshooting (Table 12)

information shown below and on the proceeding page. If the problem cannot be remedied, consult our company's business office or service plant.

TABLE 12. ENGINE & GENERATOR TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Dead Battery?

Replace Battery.

 

 

 

Engine fails to start and starter does

Defective Starter Switch?

Replace Switch.

 

 

not rotate.

Defective Starter?

Replace Starter.

 

 

 

 

 

Fuse F5 Burned Out?

Replace Fuse.

 

 

 

 

Broken Pre-Heat Circuit?`

Check Pre-Heat Circuit.

Engine fails to start and starter

 

 

No Fuel?

Add Fuel.

rotates.

 

 

 

Defective Wiring?

Check Wiring.

 

 

 

 

Compression Leak?

Check/repair engine.

 

 

 

 

Air in the fuel system?

Repair or Bleed.

Engine starts and engine remains at

 

 

Clogged Fuel Strainer?

Clean or Replace.

low speed.

 

 

 

Clogged Air Cleaner?

Clean or Replace.

 

 

 

 

Disconnected Wiring?

Check and Repair Wiring.

 

 

 

 

No Voltage Present in AC Power

Replace Rectifier (RE1).

 

source

 

 

 

 

 

Defective Rotor?

Replace Rotor.

Engine starts and engine speed rises

 

 

Defective Automatic Voltage

Replace AVR.

and no voltage is present in AC

Regulator?

 

power source.

 

 

 

 

Disconnected Wiring?

Check and Repair Wiring.

 

 

 

 

Layer Short-Circuit in armature

Replace Armature.

 

winding?

 

 

 

 

 

Defective Circuit Breaker (Protector)?

Replace Circuit Breaker (Protector).

Engine starts and engine speed rises

 

 

Layer Short-Circuit, Broken Wires In

Repair or Replace Armature.

but AC power voltage is too low (or

Armature Winding?

 

too high) or cannot be used.

 

 

 

 

Voltage Regulator turned too low?

Adjust Voltage Regulator up.

 

 

 

Engine starts and engine speed rises

Defective Engine Regulator?

Replace Regulator.

 

 

but battery discharges excessively.

Defective Wiring?

Repair or Replace Wiring.

 

 

 

 

Engine starts and engine speed rises

Defective Alternator?

Repair or Replace Alternator.

and engine seems overloaded.

 

 

Damaged Alternator Bearing?

Replace Alternator Bearings.

 

 

 

 

PAGE 44 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)

Page 44
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Multiquip DCA10SPX3 DCA-10SPX3 -TROUBLESHOOTING GENERATOR/ENGINE, Engine & Generator Troubleshooting, Symptom, Solution