Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA10SPX3 manual DCA-10SPX3 - GENERATOR ASSY

Models: DCA10SPX3

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DCA-10SPX3 — GENERATOR ASSY.

DCA-10SPX3 — GENERATOR ASSY.

PAGE 48 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)

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Multiquip DCA10SPX3 manual DCA-10SPX3 - GENERATOR ASSY

Contents

MODEL DCA10SPX3 KUBOTA D1403 DIESEL ENGINE60 Hz GENERATOR OPERATION AND PARTS MANUALPage HERES HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLINGSERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046TABLE OF CONTENTS DCA-10SPX3AC Generator Kubota D1403 EnginePARTS ORDERING PROCEDURES PartsWhen ordering parts, please supply Ordering parts has never been easierRULES FOR SAFE OPERATION GENERAL SAFETYCAUTIONCAUTION RULES FOR SAFE OPERATIONRadiator Battery RULES FOR SAFE OPERATIONLoading and Unloading Crane RULES FOR SAFE OPERATION Maintenance SafetyTransporting EmergenciesDCA-10SPX3 - TOWING Towing Safety PrecautionsFigure 1. DCA-10SPX3 and Towing Trailer DCA-10SPX3 -TRAILER-SAFETY GUIDELINES Explanation of ChartDCA-10SPX3 -TRAILER-SPECIFICATIONS Table 1. SpecificationsMODEL APPLICATIONDCA-10SPX3 -TRAILER-SPECIFICATIONS Table 1.Specifications C ontTIR ES W H EELSDCA-10SPX3 -TRAILER SAFETY GUIDELINES Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionDCA-10SPX3 -TRAILER SAFETY GUIDELINES Torque Ft.-LbsTable 3. Suspension Torque Requirements Table 4. Tire Torque RequirementsDCA-10SPX3 -TRAILER-WIRING DIAGRAM LIGHTS ARE ORIENTED FROM THE DRIVER’S SEATDCA-10SPX3 -OPERATION AND SAFETY DECALS Machine Safety DecalsDCA-10SPX3 -OPERATION AND SAFETY DECALS Machine Safety DecalsDCA-10SPX3 - SPECIFICATIONS Generator SpecificationsEngine Specifications DCA-10SPX3 - GENERAL INFORMATION DCA-10SPX3 3 FAMILIARIZATION GeneratorControl Panel Open Delta Excitation SystemDCA-10SPX3 - MAJOR COMPONENTS Figure 4. DCA10SPX3 Generator Major ComponentsDCA-10SPX3 - DIMENSIONS TOP & SIDE Figure 5a. Dimensions Top & SideDCA-10SPX3 - DIMENSIONS FRONT, REAR & BOTTOM Figure 5b. Dimensions Front, RearDCA-10SPX3 - CONTROL PANEL, CONTROLS AND INDICATORS Figure 6. Control PanelDCA-10SPX3 - CONTROL PANEL, CONTROLS AND INDICATORS 11. Ground Terminal - This is used to ground the generatorDCA10SPX3 OUTPUTTERMINAL 120 Volt RecetacleFIGURE 7. Output Terminal Panel FIGURE 8. Duplex Receptacle DetailDCA10SP3X OUTPUTTERMINAL 120V Hard Wire HookupFigure 10. Hard Wire Hook-up for 120 Volt 240V Hard Wire HookupDCA-10SPX3 - INSTALLATION Outdoor InstallationDCA-10SPX3 - INSTALLATION Always check local codes for proper grounding codes and lawsFigure 12. Typical Generator Grounding Application DCA-10SPX3 - PRE-SETUP Load In WattsVolts Table 6. Cable Selection 60 Hz, Single Phase OperationTable 7. Recommended Motor Oil DCA-10SPX3 - PRE-SETUPLubrication Oil Figure 13. Engine Oil DipstickFreezing Point Boiling PointDCA-10SPX3 - PRE-SETUP Table 9. Anti-Freeze Operating TemperaturesDCA-10SPX3 - PRE-SETUP When connecting battery do the followingFigure 15. Battery Connections If any hose fuel or oil lines are defective replace them immediatelyTable 10. Power Factor By Load DCA-10SPX3 - LOAD APPLICATIONSingle Phase, Load DCA-10SPX3 - GENERATOR START-UP PROCEDURE Figure 17. UNV Terminal Lugs LoadFigure 18. UNV Lug Cover main and G.F.C.I. circuit breakers Figure 16 to theDCA-10SPX3 - GENERATOR START-UP PROCEDURE BATTERYFigure 19. Battery Connections Figure 25. Coolant Temperature GaugeDCA-10SPX3 - GENERATOR SHUT-DOWN PROCEDURE Figure 26. Battery Voltage GaugeFigure 30. Ignition Switch OFF Figure 29. GFCI and Main Circuit Breaker OFFDCA-10SPX3 - MAINTENANCE DCA-10SPX3 - MAINTENANCE INSPECTION / MAINTENANCEGenerator Storage DCA-10SPX3 -GENERATORWIRING DIAGRAM DCA-10SPX3 -ENGINEWIRINGDIAGRAM DCA-10SPX3 -TROUBLESHOOTING ENGINE TABLE 11. ENGINE TROUBLESHOOTINGEngine does not start Starter does not runDCA-10SPX3 -TROUBLESHOOTING ENGINE TABLE 11. ENGINE TROUBLESHOOTING CONTINUEDSYMPTOM POSSIBLE PROBLEMDCA-10SPX3 -TROUBLESHOOTING GENERATOR/ENGINE TABLE 12. ENGINE & GENERATOR TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMNOTE PAGE EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts bookItems Found In the “Remarks” Column Items Found In the “Items Number” ColumnDCA-10SPX3 - SUGGESTED SPARE PARTS DCA-10SPX3W/KUBOTA D1403 DIESEL ENGINE 1TO 3 UNITSDCA-10SPX3 - GENERATOR ASSY DCA-10SPX3 - GENERATOR ASSY HEX SOCKET HEAD CAP SCREW6308-DDU-C3 TNR23G471KDCA-10SPX3 - CONTROL PANEL ASSY CONTROL PANEL ASSYDCA-10SPX3 - CONTROL PANEL ASSY REMARKSDCA-10SPX3 - OUTPUTTERMINAL ASSY DCA-10SPX3 - OUTPUTTERMINAL ASSY COVER, OUTPUT TERMINALREMARKS DCA-10SPX3 - ENGINE & RADIATOR ASSY DCA-10SPX3 - ENGINE & RADIATOR ASSY DCA-10SPX3 - BATTERY ASSY BATTERY ASSYDCA-10SPX3 - BATTERY ASSY BATTERY FRAMEN012CABLE10SPX3 N013CABLE10SPX3DCA-10SPX3 - MUFFLER ASSY DCA-10SPX3 - MUFFLER ASSY GASKETDCA-10SPX3 - FUEL FILTER ASSY FUEL FILTER ASSYDCA-10SPX3 - FUEL FILTER ASSY FUEL FILTER ASSYB0368700004 DCA-10SPX3 - ENCLOSURE ASSY ENCLOSURE ASSYENCLOSURE ASSEMBLY DCA-10SPX3 - ENCLOSURE ASSYREMARKS DCA-10SPX3 - ENCLOSURE RUBBER SEALS ASSY ENCLOSURE SEALS ASSYDCA-10SPX3 - ENCLOSURE RUBBER SEALS ASSY REMARKSDCA-10SPX3 - NAME PLATE AND DECALS NAME PLATE AND DECALSWARNING! TRANSFER SWITCH DANGER REMOVE ONLY WHEN COOLDCA-10SPX3 - NAME PLATE AND DECALS M0000001020QKUBOTA D1403- CRANKCASE ASSY CRANKCASE ASSYKUBOTA D1403- CRANKCASE ASSY INCLUDES ITEMS WKUBOTA D1403- OIL PAN ASSY OIL PAN ASSYKUBOTA D1403- OIL PAN ASSY PART NAMEQTY. REMARKS KUBOTA D1403- CYLINDER HEAD ASSY CYLINDER HEAD ASSYKUBOTA D1403- CYLINDER HEAD ASSY EXHAUST VALVE GUIDEKUBOTA D1403- GEAR CASE ASSY GEAR CASE ASSYKUBOTA D1403- GEAR CASE ASSY WATER RETURN FLANGEWATER FLANGE GASKET OIL FILTER CARTRIDGEKUBOTA D1403- MAIN BEARING CASE ASSY MAIN BEARING CASE ASSYKUBOTA D1403 - MAIN BEARING CASE ASSY QTY. REMARKSKUBOTA D1403- INLET MANIFOLD ASSY INLET MANIFOLD ASSYKUBOTA D1403- INLET MANIFOLD ASSY PART NAMEQTY. REMARKS KUBOTA D1403- EXHAUST MANIFOLD ASSY EXHAUST MANIFOLD ASSYKUBOTA D1403- EXHAUST MANIFOLD ASSY EXHAUST MANIFOLD ASSYKUBOTA D1403-VALVE AND ROCKER ASSY VALVE AND ROCKER ASSYKUBOTA D1403-VALVE AND ROCKER ASSY 200#210# QTY. REMARKSKUBOTA D1403- HEAD COVER ASSY HEAD COVER ASSYKUBOTA D1403- HEAD COVER ASSY 0112350840KUBOTA D1403- CAMSHAFT ASSY CAMSHAFT ASSYKUBOTA D1403- CAMSHAFT ASSY 110#INCLUDES ITEMS W INCLUDES ITEMS W/#KUBOTA D1403- PISTON AND CAMSHAFT ASSY PISTON AND CAMSHAFT ASSYKUBOTA D1403- PISTON AND CAMSHAFT ASSY PART NAMEREMARKS KUBOTA D1403- FLYWHEEL ASSY FLYWHEEL ASSYFLYWHEEL HOUSING KUBOTA D1403- FLYWHEEL ASSYFLYWHEEL COMP..................... 1 ............. INCLUDES ITEMS W KUBOTA D1403- STARTER ASSY STARTER ASSYKUBOTA D1403- STARTER ASSY STARTER ASSYKUBOTA D1403- STARTER COMPONENTS ASSY STARTER COMPONENTS ASSYKUBOTA D1403- STARTER COMPONENTS ASSY 040*#050*# KUBOTA D1403- INJECTION PUMP 1 ASSY INJECTION PUMP 1 ASSYKUBOTA D1403- INJECTION PUMP 1 ASSY INJECTION PUMP 1 ASSY150# KUBOTA D1403- INJECTION PUMP 2 ASSY INJECTION PUMP 2 ASSYKUBOTA D1403- INJECTION PUMP 2 ASSY INJECTION PUMP ASSYDELIVERY VALVE SPRING DELIVERY VALVE GASKETKUBOTA D1403- FUEL CAMSHAFT ASSY FUEL CAMSHAFT ASSYKUBOTA D1403- FUEL CAMSHAFT ASSY CAMSHAFT FUEL STOPPERKUBOTA D1403- GOVERNOR ASSY GOVERNOR ASSYKUBOTA D1403- GOVERNOR ASSY FORK LEVER HOLDERKUBOTA D1403- SPEED CONTROL PLATE ASSY SPEED CONTROL PLATE ASSYKUBOTA D1403- SPEED CONTROL PLATE ASSY SPEED CONTROL PLATESPEED CONTROL LEVER KUBOTA D1403- ENGINE STOP LEVER ASSY ENGINE STOP LEVER ASSYKUBOTA D1403 - ENGINE STOP LEVER ASSY IDILING APPARATUSINCLUDES ITEMS W/# KUBOTA D1403- STOP SOLENOID ASSY STOP SOLENOID ASSYKUBOTA D1403- STOP SOLENOID ASSY PART NAMEQTY. REMARKS KUBOTA D1403 - ALTERNATOR ASSY ALTERNATOR ASSYKUBOTA D1403 - ALTERNATOR ASSY PART NAMEQTY. REMARKS KUBOTA D1403- ALTERNATOR COMPONENTS ASSY ALTERNATOR COMPONENTS ASSYKUBOTA D1403- ALTERNATOR COMPONENTS ASSY 060*#070*# ALTERNATOR ASSYKUBOTA D1403- FAN ASSY FAN ASSYKUBOTA D1403- FAN ASSY V BELTKUBOTA D1403 -WATER FLANGE ANDTHERMOSTAT ASSY WATER FLANGE AND THERMOSTAT ASSYKUBOTA D1403 -WATER FLANGE ANDTHERMOSTAT ASSY WATER FLANGE COMP................. 1 ....... INCLUDES ITEMS WKUBOTA D1403- WATER PUMP ASSY WATER PUMP ASSYKUBOTA D1403- WATER PUMP ASSY MECHANICAL SEAL ASSYKUBOTA D1403- RADIATOR ASSY RADIATOR ASSYKUBOTA D1403- RADIATOR ASSY RADIATOR ASSYCAP ASSY KUBOTA D1403 - FUEL FILTER ASSY KUBOTA D1403 - FUEL FILTER ASSY FUEL FILTER ASSYFILTER CUP ASSY TERMS AND CONDITIONS OF SALE - PARTS SPECIAL EXPEDITING SERVICEPAYMENT TERMS FREIGHT POLICYNOTE PAGE HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLINGService Department OPERATION AND PARTS MANUAL