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DCA10SPX3 manual DCA-10SPX3 - INSTALLATION, Typical Generator Grounding Application
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DCA10SPX3
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Troubleshooting
Specifications
Install
Explanation of Chart
Warranty
Dimension
Maintenance
120V Hard Wire Hookup
Symptom
DCA-10SPX3 - PRE-SETUP
Page 29
Image 29
DCA-10SPX3
— INSTALLATION
Figure 12. Typical Generator Grounding Application
CAUTION :
Always check local codes for proper grounding codes and laws.
DCA-10SPX3
A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 29
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Page 30
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Image 29
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Contents
KUBOTA D1403 DIESEL ENGINE
MODEL DCA10SPX3
60 Hz GENERATOR
OPERATION AND PARTS MANUAL
Page
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
HERES HOW TO GET HELP
SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046
WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046
DCA-10SPX3
TABLE OF CONTENTS
AC Generator
Kubota D1403 Engine
Parts
PARTS ORDERING PROCEDURES
When ordering parts, please supply
Ordering parts has never been easier
GENERAL SAFETY
RULES FOR SAFE OPERATION
Radiator
CAUTIONCAUTION
RULES FOR SAFE OPERATION
Loading and Unloading Crane
Battery
RULES FOR SAFE OPERATION
Maintenance Safety
RULES FOR SAFE OPERATION
Transporting
Emergencies
Figure 1. DCA-10SPX3 and Towing Trailer
DCA-10SPX3 - TOWING
Towing Safety Precautions
Explanation of Chart
DCA-10SPX3 -TRAILER-SAFETY GUIDELINES
Table 1. Specifications
DCA-10SPX3 -TRAILER-SPECIFICATIONS
MODEL
APPLICATION
Table 1.Specifications C ont
DCA-10SPX3 -TRAILER-SPECIFICATIONS
TIR ES
W H EELS
Tires/Wheels/Lug Nuts
DCA-10SPX3 -TRAILER SAFETY GUIDELINES
Tire Wear/Inflation
Suspension
Torque Ft.-Lbs
DCA-10SPX3 -TRAILER SAFETY GUIDELINES
Table 3. Suspension Torque Requirements
Table 4. Tire Torque Requirements
LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT
DCA-10SPX3 -TRAILER-WIRING DIAGRAM
Machine Safety Decals
DCA-10SPX3 -OPERATION AND SAFETY DECALS
Machine Safety Decals
DCA-10SPX3 -OPERATION AND SAFETY DECALS
Engine Specifications
DCA-10SPX3 - SPECIFICATIONS
Generator Specifications
DCA-10SPX3 3 FAMILIARIZATION Generator
DCA-10SPX3 - GENERAL INFORMATION
Control Panel
Open Delta Excitation System
Figure 4. DCA10SPX3 Generator Major Components
DCA-10SPX3 - MAJOR COMPONENTS
Figure 5a. Dimensions Top & Side
DCA-10SPX3 - DIMENSIONS TOP & SIDE
Figure 5b. Dimensions Front, Rear
DCA-10SPX3 - DIMENSIONS FRONT, REAR & BOTTOM
Figure 6. Control Panel
DCA-10SPX3 - CONTROL PANEL, CONTROLS AND INDICATORS
11. Ground Terminal - This is used to ground the generator
DCA-10SPX3 - CONTROL PANEL, CONTROLS AND INDICATORS
120 Volt Recetacle
DCA10SPX3 OUTPUTTERMINAL
FIGURE 7. Output Terminal Panel
FIGURE 8. Duplex Receptacle Detail
120V Hard Wire Hookup
DCA10SP3X OUTPUTTERMINAL
Figure 10. Hard Wire Hook-up for 120 Volt
240V Hard Wire Hookup
Outdoor Installation
DCA-10SPX3 - INSTALLATION
Figure 12. Typical Generator Grounding Application
DCA-10SPX3 - INSTALLATION
Always check local codes for proper grounding codes and laws
Load In Watts
DCA-10SPX3 - PRE-SETUP
Volts
Table 6. Cable Selection 60 Hz, Single Phase Operation
DCA-10SPX3 - PRE-SETUP
Table 7. Recommended Motor Oil
Lubrication Oil
Figure 13. Engine Oil Dipstick
Boiling Point
Freezing Point
DCA-10SPX3 - PRE-SETUP
Table 9. Anti-Freeze Operating Temperatures
When connecting battery do the following
DCA-10SPX3 - PRE-SETUP
Figure 15. Battery Connections
If any hose fuel or oil lines are defective replace them immediately
Single Phase, Load
Table 10. Power Factor By Load
DCA-10SPX3 - LOAD APPLICATION
Figure 17. UNV Terminal Lugs Load
DCA-10SPX3 - GENERATOR START-UP PROCEDURE
Figure 18. UNV Lug Cover
main and G.F.C.I. circuit breakers Figure 16 to the
BATTERY
DCA-10SPX3 - GENERATOR START-UP PROCEDURE
Figure 19. Battery Connections
Figure 25. Coolant Temperature Gauge
Figure 26. Battery Voltage Gauge
DCA-10SPX3 - GENERATOR SHUT-DOWN PROCEDURE
Figure 30. Ignition Switch OFF
Figure 29. GFCI and Main Circuit Breaker OFF
DCA-10SPX3 - MAINTENANCE
Generator Storage
DCA-10SPX3 - MAINTENANCE
INSPECTION / MAINTENANCE
DCA-10SPX3 -GENERATORWIRING DIAGRAM
DCA-10SPX3 -ENGINEWIRINGDIAGRAM
TABLE 11. ENGINE TROUBLESHOOTING
DCA-10SPX3 -TROUBLESHOOTING ENGINE
Engine does not start
Starter does not run
TABLE 11. ENGINE TROUBLESHOOTING CONTINUED
DCA-10SPX3 -TROUBLESHOOTING ENGINE
SYMPTOM
POSSIBLE PROBLEM
TABLE 12. ENGINE & GENERATOR TROUBLESHOOTING
DCA-10SPX3 -TROUBLESHOOTING GENERATOR/ENGINE
SYMPTOM
POSSIBLE PROBLEM
NOTE PAGE
How to read the marks and remarks used in this parts book
EXPLANATION OF CODE IN REMARKS COLUMN
Items Found In the “Remarks” Column
Items Found In the “Items Number” Column
DCA-10SPX3W/KUBOTA D1403 DIESEL ENGINE 1TO 3 UNITS
DCA-10SPX3 - SUGGESTED SPARE PARTS
DCA-10SPX3 - GENERATOR ASSY
HEX SOCKET HEAD CAP SCREW
DCA-10SPX3 - GENERATOR ASSY
6308-DDU-C3
TNR23G471K
CONTROL PANEL ASSY
DCA-10SPX3 - CONTROL PANEL ASSY
REMARKS
DCA-10SPX3 - CONTROL PANEL ASSY
DCA-10SPX3 - OUTPUTTERMINAL ASSY
REMARKS
DCA-10SPX3 - OUTPUTTERMINAL ASSY
COVER, OUTPUT TERMINAL
DCA-10SPX3 - ENGINE & RADIATOR ASSY
DCA-10SPX3 - ENGINE & RADIATOR ASSY
BATTERY ASSY
DCA-10SPX3 - BATTERY ASSY
BATTERY FRAME
DCA-10SPX3 - BATTERY ASSY
N012CABLE10SPX3
N013CABLE10SPX3
DCA-10SPX3 - MUFFLER ASSY
GASKET
DCA-10SPX3 - MUFFLER ASSY
FUEL FILTER ASSY
DCA-10SPX3 - FUEL FILTER ASSY
B0368700004
DCA-10SPX3 - FUEL FILTER ASSY
FUEL FILTER ASSY
ENCLOSURE ASSY
DCA-10SPX3 - ENCLOSURE ASSY
REMARKS
ENCLOSURE ASSEMBLY
DCA-10SPX3 - ENCLOSURE ASSY
ENCLOSURE SEALS ASSY
DCA-10SPX3 - ENCLOSURE RUBBER SEALS ASSY
REMARKS
DCA-10SPX3 - ENCLOSURE RUBBER SEALS ASSY
NAME PLATE AND DECALS
DCA-10SPX3 - NAME PLATE AND DECALS
DANGER REMOVE ONLY WHEN COOL
WARNING! TRANSFER SWITCH
DCA-10SPX3 - NAME PLATE AND DECALS
M0000001020Q
CRANKCASE ASSY
KUBOTA D1403- CRANKCASE ASSY
INCLUDES ITEMS W
KUBOTA D1403- CRANKCASE ASSY
OIL PAN ASSY
KUBOTA D1403- OIL PAN ASSY
QTY. REMARKS
KUBOTA D1403- OIL PAN ASSY
PART NAME
CYLINDER HEAD ASSY
KUBOTA D1403- CYLINDER HEAD ASSY
EXHAUST VALVE GUIDE
KUBOTA D1403- CYLINDER HEAD ASSY
GEAR CASE ASSY
KUBOTA D1403- GEAR CASE ASSY
WATER RETURN FLANGE
KUBOTA D1403- GEAR CASE ASSY
WATER FLANGE GASKET
OIL FILTER CARTRIDGE
MAIN BEARING CASE ASSY
KUBOTA D1403- MAIN BEARING CASE ASSY
QTY. REMARKS
KUBOTA D1403 - MAIN BEARING CASE ASSY
INLET MANIFOLD ASSY
KUBOTA D1403- INLET MANIFOLD ASSY
QTY. REMARKS
KUBOTA D1403- INLET MANIFOLD ASSY
PART NAME
EXHAUST MANIFOLD ASSY
KUBOTA D1403- EXHAUST MANIFOLD ASSY
EXHAUST MANIFOLD ASSY
KUBOTA D1403- EXHAUST MANIFOLD ASSY
VALVE AND ROCKER ASSY
KUBOTA D1403-VALVE AND ROCKER ASSY
200#
KUBOTA D1403-VALVE AND ROCKER ASSY
210#
QTY. REMARKS
HEAD COVER ASSY
KUBOTA D1403- HEAD COVER ASSY
0112350840
KUBOTA D1403- HEAD COVER ASSY
CAMSHAFT ASSY
KUBOTA D1403- CAMSHAFT ASSY
110#
KUBOTA D1403- CAMSHAFT ASSY
INCLUDES ITEMS W
INCLUDES ITEMS W/#
PISTON AND CAMSHAFT ASSY
KUBOTA D1403- PISTON AND CAMSHAFT ASSY
REMARKS
KUBOTA D1403- PISTON AND CAMSHAFT ASSY
PART NAME
FLYWHEEL ASSY
KUBOTA D1403- FLYWHEEL ASSY
FLYWHEEL COMP..................... 1 ............. INCLUDES ITEMS W
FLYWHEEL HOUSING
KUBOTA D1403- FLYWHEEL ASSY
STARTER ASSY
KUBOTA D1403- STARTER ASSY
STARTER ASSY
KUBOTA D1403- STARTER ASSY
STARTER COMPONENTS ASSY
KUBOTA D1403- STARTER COMPONENTS ASSY
050*#
KUBOTA D1403- STARTER COMPONENTS ASSY
040*#
INJECTION PUMP 1 ASSY
KUBOTA D1403- INJECTION PUMP 1 ASSY
150#
KUBOTA D1403- INJECTION PUMP 1 ASSY
INJECTION PUMP 1 ASSY
INJECTION PUMP 2 ASSY
KUBOTA D1403- INJECTION PUMP 2 ASSY
INJECTION PUMP ASSY
KUBOTA D1403- INJECTION PUMP 2 ASSY
DELIVERY VALVE SPRING
DELIVERY VALVE GASKET
FUEL CAMSHAFT ASSY
KUBOTA D1403- FUEL CAMSHAFT ASSY
CAMSHAFT FUEL STOPPER
KUBOTA D1403- FUEL CAMSHAFT ASSY
GOVERNOR ASSY
KUBOTA D1403- GOVERNOR ASSY
FORK LEVER HOLDER
KUBOTA D1403- GOVERNOR ASSY
SPEED CONTROL PLATE ASSY
KUBOTA D1403- SPEED CONTROL PLATE ASSY
SPEED CONTROL LEVER
KUBOTA D1403- SPEED CONTROL PLATE ASSY
SPEED CONTROL PLATE
ENGINE STOP LEVER ASSY
KUBOTA D1403- ENGINE STOP LEVER ASSY
INCLUDES ITEMS W/#
KUBOTA D1403 - ENGINE STOP LEVER ASSY
IDILING APPARATUS
STOP SOLENOID ASSY
KUBOTA D1403- STOP SOLENOID ASSY
QTY. REMARKS
KUBOTA D1403- STOP SOLENOID ASSY
PART NAME
ALTERNATOR ASSY
KUBOTA D1403 - ALTERNATOR ASSY
QTY. REMARKS
KUBOTA D1403 - ALTERNATOR ASSY
PART NAME
ALTERNATOR COMPONENTS ASSY
KUBOTA D1403- ALTERNATOR COMPONENTS ASSY
060*#
KUBOTA D1403- ALTERNATOR COMPONENTS ASSY
070*#
ALTERNATOR ASSY
FAN ASSY
KUBOTA D1403- FAN ASSY
V BELT
KUBOTA D1403- FAN ASSY
WATER FLANGE AND THERMOSTAT ASSY
KUBOTA D1403 -WATER FLANGE ANDTHERMOSTAT ASSY
WATER FLANGE COMP................. 1 ....... INCLUDES ITEMS W
KUBOTA D1403 -WATER FLANGE ANDTHERMOSTAT ASSY
WATER PUMP ASSY
KUBOTA D1403- WATER PUMP ASSY
MECHANICAL SEAL ASSY
KUBOTA D1403- WATER PUMP ASSY
RADIATOR ASSY
KUBOTA D1403- RADIATOR ASSY
CAP ASSY
KUBOTA D1403- RADIATOR ASSY
RADIATOR ASSY
KUBOTA D1403 - FUEL FILTER ASSY
FILTER CUP ASSY
KUBOTA D1403 - FUEL FILTER ASSY
FUEL FILTER ASSY
SPECIAL EXPEDITING SERVICE
TERMS AND CONDITIONS OF SALE - PARTS
PAYMENT TERMS
FREIGHT POLICY
NOTE PAGE
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
HERE’S HOW TO GET HELP
Service Department
OPERATION AND PARTS MANUAL