START-UP CHECKLIST FOR FAN-ASSISTED
RAYPAK PRODUCTS
This
GAS SUPPLY DATA
Regulator Model & Size | _________ / ______CFH |
Gas Line Size (in room) | ________________In. NPT |
Length of Gas Line | ________________Eq Ft |
Low Gas Pressure Setting | ________________In. WC |
High Gas Pressure Setting | ________________In. WC |
Gas | ________________ |
( Ball, Lube cock) |
|
Sediment Trap | ________________Y/N |
Port | _______Std______Full |
VISUAL INSPECTION OF COMPONENTS
Verify inspection was done and condition of components are in good working order with a “yes”
Wiring Harness | _________________ Y/N |
Burner/s (flame) | _________________ Y/N |
Refractory (visual) | _________________ Y/N |
Remote flame sense | _________________ Y/N |
Covers in place for outdoor | _________________ Y/N |
VENTING
Vent Size: _____________ | Stack Height:_______ |
Category: _________ | sketch vent on reverse side *** |
Vent Material: | __________________ |
Vent Termination Type: | __________________ |
Combustion Air Openings: | Low __________ in2 |
Ventilation air | High __________ in2 |
EMISSIONS SETTINGS AND TEST INFORMATION | |
(AT FULL FIRE) | |
Blower Pressure Setting | _________________In. WC |
Supply Gas Pressure | _________________In. WC |
Verify stable pressure static & | dynamic condition |
Pilot Gas Pressure | _________________In. WC |
Manifold Gas Pressure | _________________In. WC |
CLEARANCES
Front Clearance | _______________In. |
Right Side Clearance | _______________In. |
Left Side Clearance | _______________In. |
Rear Clearance | _______________In. |
Overhead Clearance | _______________In. |
ELECTRICAL
Voltage Supply (VAC) | No Load______ Load_____ |
Voltage | _______________VAC |
Voltage Com to Ground | _______________VAC |
Hot Surface Igniter | _______________Ohms |
Auto High Limit Setting | _______________deg F |
Manual Reset High Limit Setting | _______________deg F |
Operating Control Setting | _______________deg F |
Sketch plumbing on reverse side |
|
WATER SUPPLY |
|
Flow Rate in GPM or Delta T | _______________If Avail |
Measure flow rate at full fire |
|
Pump Economaster setting | _______________Minutes |
Low Water Cutoff | _______________Test |
Number of Tanks and Size | Qty____ _______Gallons |
Plumbing Size | _______________ |
Pump Size: _________(boiler) | Pump HP: ______ |
Impeller trim____________ | Pump Model___________ |
Louvers __________________ | Screens________________ |
Nominal Factory Recommended Settings
See manual or card tag
See manual or card tag
See manual or card tag
See manual or card tag
The following measurements must be obtained with a Combustion Analyzer.
NOX | _________________PPM | Less than 20 PPM (If required by Certifying Agency) |
Free Oxygen | _________________% | See manual |
CO | _________________PPM | Less than 150 PPM |
CO2 | _________________% | See manual |
Model Number: ______________________________
***Note: draw venting with details, such as extractors, barometric dampers, blast dampers or draft inducers
Serial Number: _______________________________
Site Altitude Above Sea Level __________________Ft.
Job Name _______________________________________________________________________________________
Address _________________________________________________________________________________________
Physical Location of Boiler: Indoors______; Outdoors______; Ground Level______; Roof______; Below Grade______
Mechanical Contractor / Installer _______________________________________________________________________
Date and Time of
Information must be faxed to: (805)
55